Nissan Versa Note. Instruction — part 162
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CLUTCH DISC AND CLUTCH COVER
CLUTCH DISC AND CLUTCH COVER
Exploded View
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Removal and Installation
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CAUTION:
• Do not reuse CSC (concentric slave cylinder). CSC slides back to the original position every time
when removing transaxle assembly. At this time, dust on the sliding parts may damage the seal of
CSC and may cause clutch fluid leaks.
• Do not allow any grease to contact the clutch disc facing, pressure plate surface and flywheel sur-
face.
• Do not clean clutch disc using solvent.
REMOVAL
1. Remove engine and transaxle assembly. Refer to
TM-24, "Removal and Installation"
.
2. Loosen clutch cover bolts evenly. Then remove clutch cover and clutch disc.
INSTALLATION
1. Clean clutch disc and input shaft splines to remove grease and dust caused by abrasion.
2. Apply recommended grease to clutch disc and input shaft splines.
CAUTION:
Be sure to apply grease to the points specified. Otherwise, noise, poor disengagement, or damage
to the clutch may result. Excessive grease may cause slip or shudder. If grease adheres to seal of
CSC, it may cause clutch fluid leaks. Wipe off excess grease. Wipe off any grease oozing from the
parts.
1.
Flywheel
2.
Clutch disc
3.
Clutch cover
4.
Input shaft
A.
First step
B.
Final step
: Apply lithium-based grease including molybdenum disulphide.
AWDIA0948GB
CLUTCH DISC AND CLUTCH COVER
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3. Install clutch disc, using suitable tool (A).
4. Install clutch cover and then temporarily tighten clutch cover
bolts.
5. Tighten clutch cover bolts to the specified torque evenly in two
steps in the numerical order as shown.
6. Install engine and transaxle assembly. Refer to
Inspection
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INSPECTION AFTER REMOVAL
Clutch Disc
• Measure clutch facing runout. If it is outside the specification,
replace clutch disc.
• Measure spline backlash at outer edge of clutch disc. If it is outside
the specification, replace clutch disc.
• Measure the depth (A) to clutch disc facing rivet heads, using suit-
able tool. If it exceeds the allowable wear limit, replace clutch disc.
Clutch Cover
• Check clutch cover thrust ring for wear or damage. If wear or damage is found, replace clutch cover.
NOTE:
• Worn thrust ring will generate a beating noise when tapped at the rivet using suitable tool.
• Broken thrust ring will make a clinking sound when cover is shaken up and down.
• If a trace of burn or discoloration is found on the clutch cover pressure plate to clutch disc contact surface,
repair the surface with sandpaper. If surface is damaged or distorted, replace clutch cover.
INSPECTION AFTER INSTALLATION
Clutch Cover
PCIB1503E
Runout limit/diameter of the area
to be measured
: Refer to
Maximum allowable spline back-
lash (at outer edge of disc)
: Refer to
SCL221
Facing wear limit (depth to the
rivet head) (A)
: Refer to
JPDIB0026ZZ
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< UNIT REMOVAL AND INSTALLATION >
CLUTCH DISC AND CLUTCH COVER
Check diaphragm spring levers for unevenness with the clutch cover
installed on the engine. If they exceed the tolerance, adjust dia-
phragm spring lever height, using suitable tool (A).
Tolerance for diaphragm spring
lever unevenness
: Refer to
JPDIB0160ZZ
SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
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Unit: mm (in)
Clutch Pedal
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Unit: mm (in)
Clutch Disc
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Unit: mm (in)
Clutch Cover
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Unit: mm (in)
Engine type
HR16DE
Type of clutch control
Hydraulic
Clutch disc
Facing size (Outer dia.
× Inner dia. × Thickness)
200
× 140 × 3.1 (7.87 × 5.51 × 0.122)
Recommended clutch fluid
MA-11, "Fluids and Lubricants"
.
Engine type
HR16DE
Clearance between clutch pedal and clutch interlock switch
threaded end while clutch pedal is fully depressed.
0.2 – 1.96 (0.01 – 0.08)
Engine type
HR16DE
Clutch facing runout limit / diameter of the area to be measured
1.0 (0.039) / 190 (7.48) dia.
Maximum allowable spline backlash (at outer edge of disc)
0.8 (0.031)
Clutch facing wear limit (depth to the rivet head)
0.3 (0.012)
Engine type
HR16DE
Tolerance for diaphragm spring lever unevenness
0.7 (0.028) or less
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