Nissan Versa Note. Instruction — part 791
TM-44
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
41. Install rear housing to transaxle case, and tighten bolts (
) to
the specified torque.
CAUTION:
• Do not reuse O-ring.
• Do not pinch O-ring when installing rear housing.
42. Install drain plug.
a. Install gasket to drain plug.
CAUTION:
Do not reuse gasket.
b. Install drain plug to clutch housing, using suitable tool.
c.
Tighten drain plug to the specified torque.
43. Install filler plug.
a. Install gasket to filler plug, and then install filler plug to transaxle case.
CAUTION:
Do not reuse gasket.
b. Tighten filler plug to the specified torque.
CAUTION:
Fill with gear oil before tightening filler plug to the specified torque.
Inspection
INFOID:0000000009417477
INSPECTION AFTER DISASSEMBLY
Check contact surface and sliding surface of fork rod and shift fork
for excessive wear, uneven wear, and damage. Replace if neces-
sary.
PCIB1558E
PCIB1571E
INPUT SHAFT AND GEAR
TM-45
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
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A
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TM
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O
P
INPUT SHAFT AND GEAR
Exploded View
INFOID:0000000009417478
Disassembly
INFOID:0000000009417479
for disassembly procedure.
Assembly
INFOID:0000000009417480
Inspection
INFOID:0000000009417481
INSPECTION AFTER DISASSEMBLY
Input Shaft and Gear
1.
Input shaft front bearing
2.
Input shaft
3.
Snap ring
4.
Input shaft rear bearing
5.
Adapter plate
6.
Bushing
7.
5th input gear
8.
5th-reverse baulk ring
9.
Synchronizer lever
10. 5th-reverse synchronizer hub
11. 5th-reverse coupling sleeve
12. Lock washer
13. Retaining pin
14. Reverse gear
: Apply gear oil.
: Replace the parts as a set.
JPDIC0820GB
TM-46
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
INPUT SHAFT AND GEAR
Check the following items and replace if necessary.
• Damage, peeling, uneven wear, and distortion of shaft.
• Excessive wear, damage, and peeling of gear.
Synchronizer
Check for the following and replace if necessary.
• Contact surface breakage, damage, and unusual wear of coupling
sleeve, synchronizer hub, and synchronizer lever.
• Coupling sleeve and synchronizer hub move smoothly.
• Breakage, damage, and excessive wear of baulk ring cam surface
and synchronizer lever contact surface.
Bearing
Check bearing for damage and rough rotation. Replace if necessary.
PCIB0987J
SCIA1753J
SCIA0608J
MTF0041D
MAINSHAFT AND GEAR
TM-47
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
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TM
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MAINSHAFT AND GEAR
Exploded View
INFOID:0000000009417482
Disassembly
INFOID:0000000009417483
CAUTION:
• Secure mainshaft in a vise using blocks of wood to prevent damage, and then remove gears and
snap rings.
1.
Mainshaft front bearing
2.
Mainshaft
3.
1st main gear
4.
1st inner baulk ring
5.
1st synchronizer cone
6.
1st outer baulk ring
7.
1st-2nd synchronizer hub
8.
1st-2nd coupling sleeve
9.
Spring
10. Insert key
11. 2nd outer baulk ring
12. 2nd synchronizer cone
13. 2nd inner baulk ring
14. Snap ring
15. Thrust washer
16. 2nd main gear
17. 3rd main gear
18. 3rd baulk ring
19. 3rd-4th synchronizer hub
20. 3rd-4th coupling sleeve
21. 4th baulk ring
22. 4th main gear
23. Spacer
24. Mainshaft rear bearing
25. 5th main gear
: Apply gear oil.
: Replace the parts as a set.
JPDIC0531GB
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