Nissan Almera Tino V10. Instruction — part 184
AT-460
[ALL]
REPAIR FOR COMPONENT PARTS
●
Do not remove return spring from spring retainer.
6.
Remove piston from reverse clutch drum by turning it.
7.
Remove D-ring and oil seal from piston.
INSPECTION
Reverse Clutch Snap Ring, Spring Retainer and Return Springs
●
Check for deformation, fatigue or damage.
●
If necessary, replace.
●
When replacing spring retainer and return springs, replace them as a set.
Reverse Clutch Drive Plates
●
Check facing for burns, cracks or damage.
●
Measure thickness of facing.
●
If not within wear limit, replace.
SAT301E
SAT159D
SAT138E
Thickness of drive plate:
Standard value: 2.0 mm (0.079 in)
Wear limit: 1.8 mm (0.071 in)
SAT162D
REPAIR FOR COMPONENT PARTS
AT-461
[ALL]
D
E
F
G
H
I
J
K
L
M
A
B
AT
Reverse Clutch Dish Plates
●
Check for deformation or damage.
●
Measure thickness of dish plate.
●
If deformed or fatigued, replace.
Reverse Clutch Piston
●
Make sure that check balls are not fixed.
●
Apply compressed air to check ball oil hole opposite the return
spring. Make sure there is no air leakage.
●
Apply compressed air to oil hole on return spring side to make
sure that air leaks past ball.
ASSEMBLY
1.
Install D-ring and oil seal on piston.
●
Take care with the direction of oil seal.
●
Apply ATF to both parts.
2.
Install piston assembly by turning it slowly.
●
Apply ATF to inner surface of drum.
Thickness of dish plate “T”: 2.8 mm (0.110 in)
SAT163D
SAT164D
SAT160DA
SAT159D
AT-462
[ALL]
REPAIR FOR COMPONENT PARTS
3.
Install return springs and spring retainer on piston.
4.
Set Tool on spring retainer and install snap ring while compress-
ing return springs.
●
Set Tool directly over return springs.
5.
Install drive plates, driven plates, retaining plate and dish plates.
●
Do not align the projections of any two dish plates.
●
Take care with order and direction of plates.
6.
Install snap ring.
7.
Measure clearance between retaining plate and snap ring. If not
within allowable limit, select proper retaining plate.
8.
Check operation of reverse clutch.
Refer to
.
SAT168D
AAT489
SAT156D
Specified clearance:
Standard: 0.5 - 0.8mm (0.020 - 0.031 in)
Allowable limit: 1.2 mm (0.047 in)
Retaining plate:
Refer to
AT-519, "SERVICE DATA AND SPECIFICA-
.
SAT174D
SAT173D
REPAIR FOR COMPONENT PARTS
AT-463
[ALL]
D
E
F
G
H
I
J
K
L
M
A
B
AT
High Clutch
ECS009CN
COMPONENTS
DISASSEMBLY
1.
Check operation of high clutch.
a.
Apply compressed air to oil hole of input shaft with nylon cloth.
●
Stop up hole on opposite side of input shaft with nylon
cloth.
b.
Check to see that retaining plate moves to snap ring.
c.
If retaining plate does not contact snap ring:
●
D-ring might be damaged.
●
Oil seal might be damaged.
●
Fluid might be leaking past piston check ball.
2.
Remove seal rings from input shaft.
●
Always replace when removed.
SAT874J
SAT176D
SAT177D
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