Nissan Almera Tino V10. Instruction — part 935
SMT727D
6.
Install new oil channel (mainshaft).
CAUTION:
Pay attention to installation direction of oil channel.
SMT728DA
7.
Align the notches on mainshaft front bearing and transaxle
case. Then, install mainshaft front bearing.
SMT729D
8.
Install mainshaft bearing retainer, and tighten bolts with speci-
fied torque.
SMT667DB
9.
Attach boot, striking rod, and striking lever to clutch housing.
And install retaining pin for selector lever.
CAUTION:
I
Before installing striking rod, wrap the end with a vinyl
tape or the like to prevent oil seal from being damaged.
I
Do not reuse retaining pin.
SMT730D
10. Hammer the welch plug (striking lever side) with a general-
purpose drift [OD: 12 mm (0.47 in)].
CAUTION:
Do not reuse welch plug.
ASSEMBLY
RS5F70A
Clutch Housing (Cont’d)
MT-54
SMT731D
11. Install selector, selector shaft, and selector shaft pin into clutch
housing.
SMT732D
12. Hammer the welch plug (selector shaft side) with a general-
purpose drift [OD: 12 mm (0.47 in)].
CAUTION:
Do not reuse welch plug.
SMT733DA
SMT734D
13. Install select check leaf spring, return spring, steel ball, reverse
gate, selector arm, bushing, and return bearing. Then, tighten
two reamer bolts with specified torque.
CAUTION:
Use correct reamer bolts for each installation point, because
each bolt has a different length.
SMT735D
14. Install oil pocket.
GI
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EC
FE
CL
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AX
SU
BR
ST
RS
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HA
SC
EL
IDX
ASSEMBLY
RS5F70A
Clutch Housing (Cont’d)
MT-55
SMT736D
15. Install differential assembly, input shaft assembly, and main-
shaft assembly into clutch housing.
CAUTION:
Be careful not to damage input shaft oil seal during installa-
tion of input shaft assembly.
SMT659DC
16. Install 5th & reverse shift fork.
17. Install 1st & 2nd shift fork, bracket, and fork rod.
18. Install retaining pin for 1st & 2nd bracket.
CAUTION:
Do not reuse retaining pin.
19. Install two check balls.
SMT657DC
20. Install interlock pin into 5th & reverse fork rod.
21. Install reverse switch bracket, 5th & reverse bracket, and fork
rod.
22. Install retaining pin for 5th & reverse shift fork and reverse
switch bracket.
CAUTION:
Do not reuse retaining pin.
23. Install 5th & reverse bracket stopper ring.
CAUTION:
Do not reuse stopper pin.
SMT656DC
24. Install check ball and interlock plunger.
25. Install 3rd & 4th shift fork, bracket, and fork rod.
26. Install 3rd & 4th bracket retaining pin.
CAUTION:
Do not reuse retaining pin.
SMT655D
27. Install 3rd & 4th shift fork stopper ring.
CAUTION:
Do not reuse stopper ring.
28. Install check ball, check pin, and check spring, and apply
Three Bond TB1215, Loctite Part No. 51813 or equivalent onto
check plug. Then, tighten it with specified torque.
Tightening torque:
Refer to MT-27.
ASSEMBLY
RS5F70A
Clutch Housing (Cont’d)
MT-56
SMT737DA
Transaxle Case
NLMT0067S02
1.
Insert differential oil seal into differential case until it becomes
flush with case end face.
SMT739D
2.
Install welch plug into transaxle case.
SMT740D
3.
Calculate dimension “N” (thickness of adjusting shim) using
the following procedure to satisfy specification of end play for
differential side bearing.
End play: 0.15 - 0.21 mm (0.0059 - 0.0083 in)
Dimension “N” = (N1 – N2) + End play
N: Thickness of adjusting shim
N1: Distance between clutch housing case end
face and mounting face of adjusting shim
N2: Distance between differential side bearing and
transaxle case
Differential side bearing adjusting shims:
Refer to SDS, MT-96.
SMT741D
a.
Using dial gauge and scale, measure dimension “N1” between
clutch housing case end face and mounting face of adjusting
shim.
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
ASSEMBLY
RS5F70A
Transaxle Case
MT-57
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