Nissan Qashqai (2007-2010). Manual — part 80
EM-268
< ON-VEHICLE REPAIR >
[K9K]
EGR SYSTEM
EGR SYSTEM
Exploded View
INFOID:0000000001060215
Removal and Installation
INFOID:0000000001060420
REMOVAL
1.
Remove battery ground cable.
2.
Remove engine cover. Refer to
EM-266, "Removal and Installation"
.
3.
Remove air cleaner case and air duct (inlet). Refer to
EM-265, "Removal and Installation"
.
4.
Remove bulk head cover.
5.
Disconnect EGR volume control valve connector.
6.
Remove mounting bolts.
7.
Drain engine coolant and disconnect water hose.
8.
Loosen turbocharger inlet tube.
9.
Remove front engine slinger..
10. Remove air inlet tube.
11. Remove electric throttle control actuator.
12. Remove EGR tube mounting bolts.
1.
Air inlet tube
2.
Engine slinger
3.
O-ring
4.
Bracket
5.
EGR tube
6.
Gasket
7.
EGR cooler
8.
Gasket
9.
EGR volume control valve
10. Gasket
11.
EGR volume control valve housing
12. Clamp
13. EGR tube
14. Gasket
15. Gasket
16. Electric throttle control actuator
17. O-ring
18. EGR cooler cover
A.
To intake manifold
B.
To exhaust manifold
Refer to
for symbols in the figure.
E1BIA0025GB
EGR SYSTEM
EM-269
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[K9K]
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13. Remove EGR assembly.
INSTALLATION
Install in the reverse order of removal.
EM-270
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[K9K]
CATALYST
CATALYST
Exploded View
INFOID:0000000001060261
Removal and Installation
INFOID:0000000001060429
REMOVAL
1.
Remove battery ground cable.
2.
Remove engine undercover.
3.
Remove exhaust front tube. Refer to
EX-15, "Removal and Installation"
4.
Remove catalyst mounting bolts and brackets.
5.
Remove catalyst.
INSTALLATION
Install in reverse order of removal.
Inspection
INFOID:0000000001060430
INSPECTION AFTER INSTALLATION
Start engine and raise engine speed to check no exhaust emission leaks.
1.
Bracket
2.
Catalyst
3.
Bracket
4.
Turbocharger
5.
Gasket
A.
To exhaust front tube
Refer to
for symbols in the figure.
E1BIA0004GB
TURBOCHARGER
EM-271
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TURBOCHARGER
Exploded View
INFOID:0000000001060244
Removal and Installation
INFOID:0000000001060245
REMOVAL
1.
Remove exhaust front tube. Refer to
.
2.
Remove catalyst. Refer to
EM-270, "Removal and Installation"
.
3.
Remove engine cover.
4.
Remove air inlet tube and air duct connected to turbocharger.
5.
Remove oil tubes.
NOTE:
After applying penetrative lubricant to the mounting nuts, check for the penetration of the lubricant, and
then loosen the nuts to remove.
6.
Remove turbocharger from exhaust manifold.
CAUTION:
Do not disassemble or adjust the turbocharger body.
INSTALLTION
Install in the reverse order of removal.
NOTE:
Apply engine oil to lubricate the turbocharger oil tubes.
Inspection
INFOID:0000000001060259
1.
Washer
2.
Turbocharger oil supply tube
3.
O-ring
4.
Turbocharger
5.
Exhaust manifold
6.
Turbocharger oil outlet tube
7.
Gasket
A.
To cylinder head
B.
To catalyst
Refer to
E1BIA0003GB
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