Nissan Qashqai (2007-2010). Manual — part 525

TRANSAXLE ASSEMBLY

TM-35

< DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F92R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

8.

Install the oil channel and then the mainshaft front bearing outer
race using the drift [Commercial service tool].

CAUTION:

• Never reuse oil channel.
• Replace mainshaft front bearing outer race and mainshaft

front bearing inner race as a set.

9.

Install the input shaft front bearing using the press and the man-
drel (A) [SST: — (B. Vi. 1601)].

10. Install input shaft oil seal to clutch housing using a suitable drift.

11. Install the snap rings.

CAUTION:

Never reuse snap ring.

12. Install the input shaft rear bearing using the mandrel (A) [SST: —

(B. Vi. 1576)].

13. Install the mainshaft rear bearing outer race using the drift [Com-

mercial service tool].

CAUTION:

Replace mainshaft rear bearing outer race and mainshaft
rear bearing inner race as a set.

14. Install the differential side bearing outer races using the drift kit

[SST: — (B. Vi. 1554)].

CAUTION:

Replace differential side bearing outer race and differential
side bearing inner race as a set.

MCIB0080E

PCIB1545E

JPDIC0095ZZ

MCIB0078E

MCIB0051E

TM-36

< DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F92R]

TRANSAXLE ASSEMBLY

15. Install differential side oil seals (1) using the drift (A) [SST: — (B.

Vi. 1666)].

16. Install final drive assembly to clutch housing.
17. Install dowel pins and magnet to clutch housing.

18. Install the mainshaft assembly and 1st-2nd fork rod assembly.

19. Install the input shaft assembly and washer.

20. Install reverse gear assembly.

B

: Transaxle case side

C

: Clutch housing side

Dimension “L

1

”

: 5.7 - 6.3 mm (0.224 - 0.248 in)

Dimension “L

2

”

: 2.4 - 3.0 mm (0.094 - 0.118 in)

JPDIC0119ZZ

MCIB0055E

MCIB0056E

MCIB0057E

TRANSAXLE ASSEMBLY

TM-37

< DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F92R]

C

E

F

G

H

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L

M

A

B

TM

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P

21. Install the lock pins.

22. Install the 5th-reverse fork rod and the 3rd-4th fork rod assembly

and the 3rd-4th coupling sleeve while gently lifting the input
shaft assembly. Rotate the reverse gear assembly to position
the 5th-reverse fork rod (1).

CAUTION:

Replace 3rd-4th coupling sleeve and 3rd-4th synchronizer
hub as a set.

23. Install the retaining pin to the reverse gear assembly.

CAUTION:

Never reuse retaining pin.

24. Shift to 3rd gear and insert the springs and Insert keys.

25. Install needle bearing to mainshaft.

26. Apply gear oil to 4th baulk ring.
27. Install the 4th main gear fitted its 4th baulk ring.

28. Install selected bearing preloading shim to mainshaft.

• For selection of bearing preloading shim, refer to

TM-39,

"Adjustment"

.

29. Install mainshaft rear bearing inner race to mainshaft using a

suitable drift.

CAUTION:

Replace mainshaft rear bearing inner race and mainshaft
rear bearing outer race as a set.

MCIB0058E

JPDIC0087ZZ

MCIB0060E

MCIB0061E

MCIB0028E

TM-38

< DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F92R]

TRANSAXLE ASSEMBLY

30. Install the check balls into the transaxle case.

31. Install oil gutter to transaxle case.
32. Engage 3rd gear.

33. Check the positioning of the dowel pins (1).

CAUTION:

Never reuse dowel pin.

34. Check the positioning of magnet (2).
35. Apply recommended sealant to mating surface of clutch hous-

ing.
• Use Genuine Liquid Gasket, Three Bond 1215 or an equiv-

alent.

CAUTION:

• Remove old sealant adhering to the mounting surfaces.

Also remove any moisture, oil, or foreign material adher-
ing to both mounting surfaces.

• Apply sealant so as not to break the bead.

36. Offer up the transaxle case while guiding the selector (1) into

shift fork (2) of the 3rd gear.

37. Pretighten the transaxle case mounting bolts and rotate the

input shaft to check that they make contact with the bearings.

38. Tighten the transaxle case mounting bolts to the specified

torque.

39. Put three drops of LOCTITE Frenbloc or an equivalent on the

splines of the fixed 5th main gear and fit it using the installer (A)
[SST: — (B. Vi. 1175)].

MCIB0062E

JPDIC0088ZZ

PCIB1553E

JPDIC0089ZZ