Nissan Qashqai (2007-2010). Manual — part 523

TRANSAXLE ASSEMBLY

TM-27

< DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F92R]

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SHIFT FORK AND FORK ROD

1.

Mainshaft front bearing outer
race

2.

Mainshaft front bearing inner race

3.

Mainshaft

4.

1st main gear

5.

1st inner baulk ring

6.

1st synchronizer cone

7.

1st outer baulk ring

8.

Spread spring

9.

1st-2nd synchronizer hub

10.

1st-2nd coupling sleeve

11. 2nd outer baulk ring

12. 2nd synchronizer cone

13.

2nd inner baulk ring

14. Needle bearing

15. 2nd main gear

16.

Thrust washer

17. 3rd main gear

18. 3rd baulk ring

19.

3rd-4th synchronizer hub

20. 3rd-4th coupling sleeve

21. Spring

22.

Insert key

23. 4th baulk ring

24. 4th main gear

25.

Bearing preloading shim

26. Snap ring

27. Mainshaft rear bearing inner race

28.

Mainshaft rear bearing outer race 29. 5th main gear

30. Mainshaft bolt

: Apply gear oil.

: Replace the parts as a set.

: Apply LOCTITE Frenbloc or an equivalent.

Refer to

GI-4, "Components"

for symbols not described on the above.

JPDIC0082GB

TM-28

< DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F92R]

TRANSAXLE ASSEMBLY

FINAL DRIVE

1.

Retaining pin

2.

1st-2nd shift fork

3.

Bushing

4.

1st-2nd fork rod

5.

Lock pin

6.

5th-reverse fork rod

7.

Bracket

8.

Reverse gear gate

9.

5th-reverse shift fork

10. Check ball

11. 3rd-4th shift fork

12. 3rd-4th fork rod

13. Control shaft

14. Selector

15. Check ball plug

16. Interlock bolt

17. Bushing

18. Spring

19. Striking interlock

: Apply Genuine Liquid Gasket, Three Bond 1215 or an equivalent.

: Replace the parts as a set.

Refer to

GI-4, "Components"

for symbols not described on the above.

JPDIC0083GB

TRANSAXLE ASSEMBLY

TM-29

< DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F92R]

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Disassembly

INFOID:0000000001070447

1.

Remove drain plug and gasket from clutch housing and then drain oil.

2.

Remove filler plug and gasket from transaxle case.

3.

Install transaxle assembly on a suitable stand (A).

4.

Remove mounting bolts from located inside the clutch housing.

1.

Side gear

2.

Pinion mate shaft

3.

Pinion mate gear

4.

Thrust washer

5.

Lock ring

6.

Differential side bearing outer race

7.

Differential side bearing inner race

8.

Differential case

: Replace the parts as a set.

PCIB1522E

JPDIC0084ZZ

TM-30

< DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F92R]

TRANSAXLE ASSEMBLY

5.

Remove rear housing and O-ring from transaxle case. This must
be removed along the horizontal axis of the transaxle assembly
because it has a lubrication spline which is located in the input
shaft bore.

6.

Remove reverse gear gate assembly mounting bolts (A).

7.

Remove retaining pin from 5th-reverse shift fork using the pin
punch [SST: — (B. Vi. 31-01)].

8.

Shift the 3rd gear on the shift lever of control shaft assembly and
the 5th gear by the 5th-reverse shift fork on its the 5th-reverse
fork rod.

9.

Remove the mainshaft bolt (1).

10. Remove the input shaft nut (2).

11. Remove the reverse synchronizer cone and reverse baulk ring.

12. Remove 5th-reverse shift fork, reverse gear gate assembly and

5th-reverse coupling sleeve from 5th-reverse synchronizer hub.

13. Remove the 5th-reverse synchronizer hub from input shaft using

the puller (A) [SST: — (B. Vi. 1170)]. To do this, fit the puller and
rotate it so that the splines are opposite those of the input shaft
hub.

14. Remove 5th main gear using the puller (A) [SST: KV32300QAC

(B. Vi. 22-01)] and (B) [SST: KV32300QAD (B. Vi. 1000-01)].

MCIB0023E

JPDIC0093ZZ

JPDIC0085ZZ

PCIB1527E