Nissan Qashqai (2007-2010). Manual — part 522

TRANSAXLE ASSEMBLY

TM-23

< REMOVAL AND INSTALLATION >

[5MT: RS5F92R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

REMOVAL AND INSTALLATION

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000001070445

CAUTION:

If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder). Return CSC insert to orig-
inal position to remove transaxle assembly. Dust on clutch disc sliding parts may damage seal of CSC and may cause clutch
fluid leakage.

Removal and Installation

INFOID:0000000001070446

CAUTION:

If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding parts
may damage seal of CSC and may cause clutch fluid leakage.

REMOVAL

1.

Disconnect the battery cable from the negative terminal.

2.

Remove air breather hose. Refer to

TM-22, "Removal and Installation"

.

3.

Remove air cleaner case and air duct (inlet). Refer to

EM-27, "Removal and Installation"

.

4.

Remove battery. Refer to

PG-118, "Removal and Installation"

.

5.

Disconnect connectors (A) and then remove bracket (1).

6.

Drain clutch fluid and then remove clutch tube from CSC (Con-
centric Slave Cylinder). Refer to

CL-14, "Removal and Installa-

tion"

.

CAUTION:

Never depress clutch pedal during removal procedure.

7.

Disconnect position switch harness connector.

8.

Disconnect ground cable.

9.

Remove wire harnesses from transaxle assembly.

10. Disconnect select cable and shift cable from transaxle assem-

bly. Refer to

TM-19, "Removal and Installation"

.

1.

Transaxle assembly

: For the bolt mounting positions, refer to “INSTALLATION”.

Refer to

GI-4, "Components"

for symbols not described on the above.

JPDIC0061GB

JPDIA0240ZZ

TM-24

< REMOVAL AND INSTALLATION >

[5MT: RS5F92R]

TRANSAXLE ASSEMBLY

11. Remove starter motor. Refer to

STR-22, "HR16DE MODELS : Removal and Installation"

.

12. Remove engine under cover.
13. Drain gear oil. Refer to

TM-17, "Draining"

.

14. Remove exhaust front tube. Refer to

EX-5, "Removal and Installation"

.

15. Remove front drive shafts. Refer to

FAX-17, "HR16DE MODELS : Removal and Installation"

.

NOTE:
Insert a suitable plug into differential side oil seal after removing front drive shaft.

16. Remove rear engine mounting brackets and rear torque rod. Refer to

EM-83, "Removal and Installation"

.

17. Remove suspension member and suspension member stay. Refer to

FSU-17, "Removal and Installation"

.

18. Set a suitable jack to transaxle assembly and then set a suitable jack to engine assembly.

CAUTION:

When setting a suitable jack, be careful so that it does not contact with the switch.

19. Remove transaxle assembly mounting bolts.

20. Remove engine mounting through bolt-securing nut. Refer to

EM-83, "Removal and Installation"

.

21. Remove transaxle assembly from the vehicle.

CAUTION:

• Secure transaxle assembly to a suitable jack while removing it.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.

22. Remove CSC (Concentric Slave Cylinder). Refer to

CL-15, "Removal and Installation"

.

CAUTION:

If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylin-
der). Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc
sliding parts may damage seal of CSC and may cause clutch fluid leakage.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Tighten transaxle assembly mounting bolts to the specified torque.

The figure is the view from the engine.

CAUTION:

• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
• When installing transaxle assembly, never bring input shaft into contact with clutch cover.

• Refer to

CL-15, "Removal and Installation"

for CSC (Concentric Slave Cylinder) installation procedure.

• Refer to

TM-19, "Removal and Installation"

for select cable and shift cable installation procedure.

• Bleed the air from the clutch hydraulic system. Refer to

CL-6, "Air Bleeding Procedure"

.

• After installation, check for oil leakage and oil level. Refer to

TM-17, "Inspection"

.

: Transaxle to engine

: Engine to transaxle

Bolt symbol

A

B

C

D

Quantity

2

2

1

3

“

” mm (in)

55 (2.17)

49 (1.93)

69 (2.72)

80 (3.15)

JPDIC0053ZZ

TRANSAXLE ASSEMBLY

TM-25

< DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F92R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

DISASSEMBLY AND ASSEMBLY

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000001042531

CASE AND HOUSING

1.

Differential side oil seal

2.

Input shaft oil seal

3.

Clutch housing

4.

Dowel pin

5.

Magnet

6.

Drain plug

7.

Gasket

8.

Oil channel

9.

2 way connector

10. Oil gutter

11. Air breather inner tube

12. Filler plug

13. Transaxle case

14. O-ring

15. Rear housing

16. Position switch

: Apply Genuine Liquid Gasket, Three Bond 1215 or an equivalent.

Refer to

GI-4, "Components"

for symbols not described on the above.

JPDIC0080GB

TM-26

< DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F92R]

TRANSAXLE ASSEMBLY

SHAFT AND GEAR

1.

Input shaft front bearing

2.

Input shaft

3.

Washer

4.

Snap ring

5.

Input shaft rear bearing

6.

Adapter plate

7.

Bushing

8.

5th input gear

9.

5th baulk ring

10. Spread spring

11. 5th-reverse synchronizer hub

12. 5th-reverse coupling sleeve

13. Lock washer

14. Reverse synchronizer cone

15. Reverse baulk ring

16. Input shaft nut

17. Retaining pin

18. Reverse gear assembly

: Apply gear oil.

: Replace the parts as a set.

Refer to

GI-4, "Components"

for symbols not described on the above.

JPDIC0081GB