Nissan Qashqai (2007-2010). Manual — part 551

TRANSAXLE ASSEMBLY

TM-139

< DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

11. Install mainshaft bearing retainer (1) to clutch housing and

tighten mounting bolt to the specified torque.

CAUTION:

Install with punched surface facing up.

12. Install magnet to clutch housing.

13. Install final drive assembly into clutch housing.

CAUTION:

Engage reduction gear teeth in output gear teeth.

14. Install input shaft assembly, mainshaft assembly, and reverse

idler gear assembly into clutch housing.

CAUTION:

• Wrap a tape, etc. to the spline of input shaft so as not to

damage the input shaft oil seal.

• Be careful with the orientation of reverse idler shaft.

15. Install striking rod assembly (1) into clutch housing.

2

: Mainshaft front bearing

3

: Oil channel

PCIB1938E

PCIB1859E

SCIA0888E

SCIA0964E

PCIB1857E

TM-140

< DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

CAUTION:

Check that return spring is securely seated in the groove on
return pin.

16. Install 1st-2nd shift fork (1) and 1st-2nd fork rod (2) and then

install retaining pin to 1st-2nd shift fork.

CAUTION:

• Never reuse retaining pin.
• Be careful with the orientation of 1st-2nd shift fork and

1st-2nd fork rod.

• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of 1st-2nd shift fork.

17. Install 3rd-4th shift fork (1) to 3rd-4th coupling sleeve.

CAUTION:

Be careful with the orientation of 3rd-4th shift fork.

18. Install 5th-6th shift fork (1) and 5th-6th fork rod (2) and then

install retaining pin to 5th-6th shift fork.

CAUTION:

• Never reuse retaining pin.
• Be careful with the orientation of 5th-6th shift fork and

5th-6th fork rod.

• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of 5th-6th shift fork.

PCIB1866E

PCIB1856E

PCIB1855E

PCIB1852E

TRANSAXLE ASSEMBLY

TM-141

< DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

19. Install 3rd-4th fork rod (2) and then install retaining pin to 3rd-4th

shift fork (1).

CAUTION:

• Never reuse retaining pin.
• Be careful with the orientation of 3rd-4th fork rod.
• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of 3rd-4th shift fork.

20. Install reverse shift fork (1) and reverse fork rod (2).

CAUTION:

Be careful with the orientation of reverse shift fork and
reverse fork rod.

21. Rotate striking lever of striking rod assembly as shown in the fig-

ure. Then rotate reverse fork rod to a position where bracket of
reverse fork rod does not interfere with striking lever of striking
rod assembly.

22. Install retaining pin to reverse shift fork (1).

CAUTION:

• Never reuse retaining pin.
• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of reverse shift fork.

23. Install selected differential side bearing adjusting shim and differential side bearing outer race (transaxle

case side).
• For selection of adjusting shim, refer to

TM-147, "Adjustment"

.

24. Install selected reverse idler gear adjusting shim onto reverse idler gear assembly.

• For selection of adjusting shim, refer to

TM-147, "Adjustment"

.

25. Install selected input shaft rear bearing adjusting shim onto input shaft.

• For selection of adjusting shim, refer to

TM-147, "Adjustment"

.

26. Install selected striking rod adjusting shim and striking rod shim onto striking rod assembly.

• For selection of adjusting shim, refer to

TM-147, "Adjustment"

.

PCIB1853E

PCIB1875E

PCIB1851E

2

: Reverse fork rod

PCIB1850E

TM-142

< DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

27. Install shifter lever oil seal (1) and striking rod oil seal (2) to tran-

saxle case using the drift [Commercial service tool].

CAUTION:

• Never reuse shifter lever oil seal and striking rod oil seal.
• When installing, never incline shifter lever oil seal and

striking rod oil seal.

• Never damage transaxle case.

28. Install differential side oil seal (1) to transaxle case using the drift

(A) [SST: ST30720000].

CAUTION:

• Never reuse differential side oil seal.
• When installing, never incline differential side oil seal.
• Never damage transaxle case.

29. Install shifter lever B (1) and shifter lever A (2) to transaxle case.

CAUTION:

Be careful with the orientation of shifter lever B and shifter
lever A.

30. Install retaining pin to shifter lever A.

CAUTION:

• Never reuse retaining pin.
• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of shifter lever A.

Dimension “H”

: 0 - 1.0 mm (0 - 0.039 in)

PCIB1818E

Dimension “H”

: -0.5 - 0.5 mm (-0.020 - 0.020 in)

PCIB1878E

PCIB1843E

PCIB1844E