Nissan Qashqai (2007-2010). Manual — part 552

TRANSAXLE ASSEMBLY

TM-143

< DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

31. Install transaxle case following the procedures below.

a.

Install selected mainshaft rear bearing adjusting shim into transaxle case.
• For selection of adjusting shim, refer to

TM-147, "Adjustment"

.

b.

Install oil gutter A (1) and oil gutter B (2) to transaxle case.

CAUTION:

Insert the tab (A) of oil gutter A and oil gutter B into tran-
saxle case.

c.

Temporarily install snap ring of mainshaft rear bearing into tran-
saxle case.

CAUTION:

Never reuse snap ring.

d.

Apply recommended sealant to mating surface of clutch housing
as shown in the figure.
• Use Genuine Liquid Gasket, Three Bond 1215 or an equiv-

alent.

CAUTION:

• Remove old sealant adhering to the mounting surfaces.

Also remove any moisture, oil, or foreign material adher-
ing to both mounting surfaces.

• Apply sealant so as not to break the bead.
• The width of sealant bead is 1 - 2 mm (0.04 - 0.08 in).
• The height of sealant bead is 0.4 - 1 mm (0.016 - 0.04 in).
• The overlap length of both ends of sealant bead is 3 - 5

mm (0.12 - 0.20 in).

e.

With shifter lever A (1) held in the position shown in the figure,
temporarily assemble transaxle case to clutch housing.

CAUTION:

Never damage striking rod oil seal.
NOTE:
Make sure to hold shifter lever A in the position shown in the fig-
ure. Otherwise transaxle case cannot be installed to clutch
housing.

PCIB1841E

PCIB1842E

PCIB1807E

PCIB1808E

TM-144

< DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

f.

While rotating shifter lever A (1) in the direction of the arrow in
the figure, assemble transaxle case to clutch housing.

g.

Accessing from the bore plug hole, expand snap ring at main-
shaft rear bearing so that the ring catches the periphery of main-
shaft rear bearing.

h.

Temporarily tighten transaxle case mounting bolts.

i.

Shift the shifter lever A (1) to 2nd gear position.
NOTE:
• The 2nd gear position is attained when shifter lever A is in the

position shown in the figure.

• When transaxle is shifted to the 2nd gear position, mainshaft

assembly is lifted.

j.

Seat snap ring in the groove on mainshaft rear bearing. If snap
ring is not seated in the groove on mainshaft rear bearing,
remove transaxle case and repeat the procedure from step d.

2

: Shifter lever B

PCIB1929E

PCIB1840E

PCIB1809E

SCIA0893E

TRANSAXLE ASSEMBLY

TM-145

< DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

k.

Tighten transaxle case mounting bolts to the specified torque.

l.

Shift the shifter lever A (1) to neutral position.
NOTE:
The neutral position is attained when shifter lever A is in the
position shown in the figure.

32. Install bore plug to transaxle case using the drift.

CAUTION:

Never reuse bore plug.

33. Install selector lever to transaxle case and then install retaining

pin to selector lever.

CAUTION:

• Never reuse retaining pin.
• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of selector lever.

34. Install guide bolt following the procedures below.
a.

Shift the shifter lever A and selector lever to neutral position.

PCIB1838E

PCIB1930E

SCIA0894E

PCIB1837E

TM-146

< DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

b.

Visually confirm from the guide bolt mounting hole (C) that the
lever is securely set to neutral position (A). If it is not in the neu-
tral position, repeat the procedure from step a.

CAUTION:

The guide groove (D) of striking rod assembly will be dam-
aged when assembling guide bolt with the lever is in except
neutral position (B).

c.

Check continuity between terminals of park/neutral position
(PNP) switch to confirm it in the neutral position. If it is not in the
neutral position, remove park/neutral position (PNP) switch and
repeat the procedure from step a. Refer to

TM-108, "Component

Inspection"

.

d.

Install guide bolt to transaxle case and then tighten guide bolt to
the specified torque.

CAUTION:

Never reuse guide bolt.

35. Apply recommended sealant to threads of park/neutral position

(PNP) switch (1). Then install it to transaxle case and tighten to
the specified torque.
• Use Genuine Liquid Gasket, Three Bond 1215 or an equiv-

alent.

CAUTION:

Remove old sealant and oil adhering to threads.

36. Install plunger to transaxle case.

37. Apply recommended sealant to threads of back-up lamp switch

(2). Then install it to transaxle case and tighten to the specified
torque.
• Use Genuine Liquid Gasket, Three Bond 1215 or an equiv-

alent.

CAUTION:

Remove old sealant and oil adhering to threads.

38. Install air breather tube (3) to transaxle case.

CAUTION:

• Never reuse air breather tube.
• Assemble air breather tube until its collar element contacts with transaxle case.

1

: Guide bolt

PCIB1890E

PCIB1836E

PCIB1835E