Nissan Qashqai (2007-2010). Manual — part 547

TRANSAXLE ASSEMBLY

TM-123

< REMOVAL AND INSTALLATION >

[6MT: RS6F52A]

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REMOVAL AND INSTALLATION

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000001034949

CAUTION:

If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder). Return CSC insert to orig-
inal position to remove transaxle assembly. Dust on clutch disc sliding parts may damage seal of CSC and may cause clutch
fluid leakage.

Removal and Installation

INFOID:0000000001034950

CAUTION:

If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding parts
may damage seal of CSC and may cause clutch fluid leakage.

REMOVAL

1.

Disconnect the battery cable from the negative terminal.

2.

Remove air breather hose. Refer to

TM-122, "Removal and Installation"

.

3.

Remove air cleaner case and air duct (inlet). Refer to

EM-144, "Removal and Installation"

.

4.

Remove battery. Refer to

PG-118, "Removal and Installation"

.

5.

Disconnect connectors (A) and then remove bracket (1).

6.

Drain clutch fluid and then remove clutch tube from CSC (Con-
centric Slave Cylinder). Refer to

CL-14, "Removal and Installa-

tion"

.

CAUTION:

Never depress clutch pedal during removal procedure.

7.

Disconnect park/neutral position (PNP) switch harness connec-
tor.

8.

Disconnect back-up lamp switch harness connector.

9.

Disconnect ground cable.

10. Remove wire harnesses from transaxle assembly.

1.

Transaxle assembly

: For the bolt mounting positions, refer to “INSTALLATION”.

Refer to

GI-4, "Components"

for symbols not described on the above.

JPDIC0060GB

JPDIA0240ZZ

TM-124

< REMOVAL AND INSTALLATION >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

11. Disconnect select cable and shift cable from transaxle assembly. Refer to

TM-118, "Removal and Installa-

tion"

.

12. Remove starter motor. Refer to

STR-27, "MR20DE MODELS : Removal and Installation"

.

13. Remove engine under cover.

14. Drain gear oil. Refer to

TM-115, "Draining"

.

15. Remove exhaust front tube. Refer to

EX-10, "Removal and Installation"

.

16. Remove propeller shaft assembly. Refer to

DLN-110, "Removal and Installation"

.

17. Remove front drive shafts. Refer to

FAX-56, "Removal and Installation"

.

NOTE:
Insert a suitable plug into differential side oil seal after removing front drive shaft.

18. Remove transfer assembly. Refer to

DLN-58, "M/T : Removal and Installation"

.

19. Remove rear engine mounting brackets and rear torque rod. Refer to

EM-195, "M/T : Removal and Instal-

lation"

.

20. Remove suspension member and suspension member stay. Refer to

FSU-17, "Removal and Installation"

.

21. Set a suitable jack to transaxle assembly and then set a suitable jack to engine assembly.

CAUTION:

When setting a suitable jack, be careful so that it does not contact with the switch.

22. Remove transaxle assembly mounting bolts.
23. Remove engine mounting through bolt-securing nut. Refer to

EM-195, "M/T : Removal and Installation"

.

24. Remove transaxle assembly from the vehicle.

CAUTION:

• Secure transaxle assembly to a suitable jack while removing it.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.

25. Remove CSC (Concentric Slave Cylinder). Refer to

CL-15, "Removal and Installation"

.

CAUTION:

If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylin-
der). Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc
sliding parts may damage seal of CSC and may cause clutch fluid leakage.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Tighten transaxle assembly mounting bolts to the specified torque.

The figure is the view from the engine.

CAUTION:

• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
• When installing transaxle assembly, never bring input shaft into contact with clutch cover.

• Refer to

CL-15, "Removal and Installation"

for CSC (Concentric Slave Cylinder) installation procedure.

• Refer to

TM-118, "Removal and Installation"

for select cable and shift cable installation procedure.

• Bleed the air from the clutch hydraulic system. Refer to

CL-6, "Air Bleeding Procedure"

.

• After installation, check for oil leakage and oil level. Refer to

TM-115, "Inspection"

.

: Transaxle to engine

: Engine to transaxle

Bolt symbol

A

B

Quantity

3

6

Bolt length “

” mm (in)

60 (2.36)

50 (1.97)

JPDIC0055ZZ

TRANSAXLE ASSEMBLY

TM-125

< DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

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TM

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DISASSEMBLY AND ASSEMBLY

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000001034951

CASE AND HOUSING

SHAFT AND GEAR

1.

Differential side oil seal

2.

Clutch housing

3.

Input shaft oil seal

4.

Oil channel

5.

Oil gutter A

6.

Back-up lamp switch

7.

Plunger

8.

Gasket

9.

Plug

10. Bore plug

11. Striking rod oil seal

12. Transaxle case

13. Oil gutter B

14. Filler plug

15. Air breather tube

16. Park/Neutral position (PNP) switch

17. Shifter lever oil seal

18. Drain plug

19. Magnet

: Apply Genuine Liquid Gasket, Three Bond 1215 or an equivalent.

Refer to

GI-4, "Components"

for symbols not described on the above.

JPDIC0045GB

TM-126

< DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

• Apply gear oil to gears, shafts, synchronizers, and bearings when assembly.

1.

Input shaft front bearing

2.

Input shaft

3.

3rd needle bearing

4.

3rd input gear

5.

3rd inner baulk ring

6.

3rd synchronizer cone

7.

3rd outer baulk ring

8.

3rd-4th spread spring

9.

3rd-4th shifting insert

10. 3rd-4th synchronizer hub

11. 4th baulk ring

12. 3rd-4th coupling sleeve

13. 4th input gear bushing

14. 4th needle bearing

15. 4th input gear

16. Thrust washer

17. 5th input gear bushing

18. 5th needle bearing

19. 5th input gear

20. 5th baulk ring

21. 5th-6th spread spring

22. 5th-6th shifting insert

23. 5th-6th synchronizer hub

24. 5th-6th coupling sleeve

25. 6th baulk ring

26. 6th input gear

27. 6th needle bearing

28. 6th input gear bushing

29. Snap ring

30. Input shaft rear bearing

31. Oil channel

32. Input shaft rear bearing adjusting

shim

33. Retaining pin

34. Reverse idler shaft

35. Thrust needle bearing

36. Reverse idler gear needle bearing

37. Reverse insert spring

38. Reverse idler gear (front)

39. Reverse baulk ring

40. Reverse coupling sleeve

41. Reverse idler gear (rear)

42. Reverse idler gear adjusting shim

: Replace the parts as a set.

Refer to

GI-4, "Components"

for symbols not described on the above.

PCIB1888E