Nissan Qashqai (2007-2010). Manual — part 538
TRANSAXLE ASSEMBLY
TM-87
< DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
C
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30. Install seal washer and reverse idler shaft mounting bolt, and
then tighten mounting bolt to the specified torque.
CAUTION:
Never reuse seal washer.
31. Tighten mounting bolts to the specified torque.
32. Apply recommended sealant to threads of position switch (1).
Then install it to transaxle case and tighten to the specified
torque.
• Use Genuine Liquid Gasket, Three Bond 1215 or an equiv-
alent.
33. Install bracket (2), and then mounting bolt to the specified
torque.
34. Install shifter lever (3), and then install retaining pin using a pin
punch.
CAUTION:
Never reuse retaining pin.
35. Install gasket onto drain plug, and then install it into clutch hous-
ing using the socket [Commercial service tool]. Tighten drain plug to the specified torque.
CAUTION:
Never reuse gasket.
36. Install gasket onto filler plug, and then install it into transaxle case. Tighten filler plug to the specified
torque.
CAUTION:
• Never reuse gasket.
• After gear oil is filled, tighten filler plug to specified torque.
PCIB1695E
PCIB1694E
SCIA7784E
TM-88
< DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
INPUT SHAFT AND GEAR
INPUT SHAFT AND GEAR
Exploded View
INFOID:0000000001070341
.
Disassembly
INFOID:0000000001070342
CAUTION:
• Set input shaft on the vise with back plate and remove gears and snap rings.
• For installation and removal of snap ring, set snap ring pliers
and flat pliers at both sides of snap ring. Stretch snap ring,
and move it with flat pliers.
• Disassemble gear components putting matching marks on
the parts that do not affect any functions.
1.
Remove snap ring (1).
2.
Set the drift (A) [Commercial service tool] and puller to input
shaft rear bearing (1), and remove input shaft rear bearing from
input shaft using a press.
3.
Remove washer (1), 6th input gear (2) and 5th-6th synchronizer
assembly (3).
4.
Remove needle bearing.
SCIA1755J
PCIB1756E
JPDIC0111ZZ
PCIB1750E
INPUT SHAFT AND GEAR
TM-89
< DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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5.
Remove snap ring (1), washer and 5th input gear (2).
6.
Remove washer.
7.
Remove snap ring (1), washer, 4th input gear (2) and 3rd-4th
synchronizer assembly (3).
8.
Remove snap ring (1), washer and 3rd input gear (2).
9.
Remove input shaft front bearing (1) from input shaft using a
press.
Assembly
INFOID:0000000001070343
Note the following, and assembly is in the reverse order of disassembly.
PCIB1754E
PCIB1753E
PCIB1752E
PCIB1751E
TM-90
< DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
INPUT SHAFT AND GEAR
• Press-fit the input shaft front bearing (1) onto the input shaft using
the drift (A) [Commercial service tool] and press.
• Press-fit the input shaft rear bearing (1) onto the input shaft using
the drift (A) [Commercial service tool], the drift (B) [SST:
ST36720030] and press.
CAUTION:
• Never reuse snap ring.
• Make sure that snap ring is securely installed in the groove.
• Apply gear oil to baulk ring.
• Replace coupling sleeve and synchronizer hub as a set.
• Be careful with the orientation of 3rd-4th synchronizer hub.
• Be careful with the orientation of 5th-6th synchronizer hub.
Inspection
INFOID:0000000001070344
INPUT SHAFT AND GEAR
JPDIC0112ZZ
JPDIC0113ZZ
A
: 3rd input gear side
B
: 4th input gear side
PCIB1748E
A
: 5th input gear side
B
: 6th input gear side
PCIB1749E
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