Nissan Qashqai (2007-2010). Manual — part 537

TRANSAXLE ASSEMBLY

TM-83

< DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

4.

Install oil channel and mainshaft front bearing outer race into
clutch housing using the drift (A) [SST: KV38100200].

CAUTION:

• Never reuse oil channel.
• Replace mainshaft front bearing outer race and mainshaft

front bearing inner race as a set.

5.

Install input shaft oil seal (1) into clutch housing using the drift
(A) [SST: ST33220000].

6.

Install snap ring (1) and oil channel (2) onto transaxle case.

7.

Install bearing preloading shim and mainshaft rear bearing outer
race into transaxle case using the drift (A) [SST: KV38100200].

CAUTION:

Replace mainshaft rear bearing outer race and mainshaft
rear bearing inner race as a set.

8.

Install bushings (1) into transaxle case using the drift (A) [Com-
mercial service tool].

PCIB1724E

PCIB1721E

PCIB1729E

PCIB1728E

JPDIC0109ZZ

TM-84

< DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

9.

Install oil gutter (1) onto transaxle case.

10. Install shifter lever oil seal (1) into transaxle case using the drift

(A) [Commercial service tool].

11. Install selector lever oil seal and bushings into transaxle case

using the drift [Commercial service tool].

12. Install shift finger (1) into transaxle case.

13. Install selector lever (1) and then install retaining pin.

CAUTION:

Never reuse retaining pin.

14. Install shim and differential side bearing outer race (transaxle

case side) into transaxle case using the drift (A) [SST:
ST33400001].

CAUTION:

Replace differential side bearing inner race and differential
side bearing outer race as a set.

PCIB1730E

JPDIC0102ZZ

PCIB1712E

BCIA0047E

PCIB1726E

TRANSAXLE ASSEMBLY

TM-85

< DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

15. Install differential side bearing outer race (clutch housing side)

into clutch housing using the drift (A) [SST: KV38100200].

CAUTION:

Replace differential side bearing inner race and differential
side bearing outer race as a set.

16. Install differential side oil seals (1) into clutch housing and tran-

saxle case using the drift (A) [SST: KV38100300].

17. Install magnet onto clutch housing.

18. Install final drive assembly into clutch housing.

19. Install input shaft assembly (1), mainshaft assembly (2) and 1st-

2nd fork rod (3) into clutch housing.

20. Install spring washer located under the reverse idler shaft.

21. Install reverse gear assembly (1) according to the following.

a.

Lift up the input shaft assembly (2) and mainshaft assembly (3).

b.

Install reverse gear assembly and reverse fork rod (4) to clutch
housing.

22. Install 3rd-4th shift fork and 5th-6th shift fork to 3rd-4th and 5th-

6th fork rod.

PCIB1722E

B

: Transaxle case side

C

: Clutch housing side

Dimension “L

1

”

: 1.2 - 1.8 mm (0.047 - 0.071 in)

Dimension “L

2

”

: 2.7 - 3.3 mm (0.106 - 0.130 in)

JPDIC0120ZZ

PCIB1702E

PCIB1701E

TM-86

< DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

23. While lifting up fork rod (1), install 3rd-4th and 5th-6th fork rod

assembly to clutch housing.

CAUTION:

Replace the 5th-6th shift fork, the 3rd-4th shift fork, and the
3rd-4th and 5th-6th fork rod as a set.

24. Install retaining pin into 5th-6th shift fork using a pin punch.

CAUTION:

Never reuse retaining pin.

25. Move 1st-2nd fork rod (1), 3rd-4th and 5th-6th fork rod assembly

(2), and reverse fork rod (3) to neutral position.

26. Install selector (4) into clutch housing.
27. Install spring of selector into return bushing.

28. Apply recommended sealant onto the mating surface of tran-

saxle case.
• Use Genuine Liquid Gasket, Three Bond 1215 or an equiv-

alent.

CAUTION:

• Remove old sealant adhering to the mating surfaces. Also

remove any moisture, oil, or foreign material adhering to
both mating surfaces.

• Check for damage on the mating surface.
• Apply a continuous bead of liquid gasket to the mating surface.

29. Engage shift finger and selector by moving selector lever (1).

Install transaxle case to clutch housing.

PCIB1700E

PCIB1699E

SCIA7782E

JPDIC0110ZZ