Nissan Versa Sedan. Instruction — part 787
TM-54
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
MAINSHAFT AND GEAR
• Be careful with the orientation of 1st-2nd coupling sleeve.
• Be careful with the orientation of 3rd-4th synchronizer hub.
• Replace 3rd-4th synchronizer hub and 3rd-4th coupling
sleeve as a set.
• Be careful with the orientation of insert key (1) and spring (2).
Inspection
INFOID:0000000009267807
INSPECTION AFTER DISASSEMBLY
Mainshaft and Gear
Check the following items and replace if necessary.
• Damage, peeling, uneven wear, and distortion of shaft.
• Excessive wear, damage, and peeling of gear.
Synchronizer
Check the following items and replace if necessary.
(A)
: 2nd main gear side
(B)
: 1st main gear side
PCIB1567E
(A)
: 4th main gear side
(B)
: 3rd main gear side
PCIB1565E
PCIB1564E
SCIA1762J
MAINSHAFT AND GEAR
TM-55
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
• Contact surface breakage, damage, and unusual wear of coupling
sleeve, synchronizer hub, insert key, and spring.
• Coupling sleeve and synchronizer hub move smoothly.
• Breakage, damage, and excessive wear of baulk ring cam surface
and insert contact surface.
Bearing
Check bearing for damage and rough rotation. Replace if necessary.
SCIA1753J
SCIA0608J
MTF0041D
TM-56
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
FINAL DRIVE
FINAL DRIVE
Exploded View
INFOID:0000000009267808
Disassembly
INFOID:0000000009267809
• Remove differential side bearings, using Tool (A) and suitable tool.
Assembly
INFOID:0000000009267810
• Install differential side bearings, using Tool (A).
CAUTION:
Replace differential side bearing outer race and differential
side bearing as a set.
Inspection
INFOID:0000000009267811
INSPECTION AFTER DISASSEMBLY
Gear and Final Drive
1.
Differential side bearing outer race
2.
Differential side bearing
3.
Final drive
: Replace the parts as a set.
JPDIC0481ZZ
Tool number
: ST33052000 ( — )
PCIB1568E
Tool number
: KV40104920 ( — )
PCIB1570E
FINAL DRIVE
TM-57
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
Check the sliding surfaces for wear, crack, or damage. Replace if necessary.
Bearing
Check bearing for damage and rough rotation. Replace if necessary.
SPD715
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