Nissan Terrano model r20 series 2004. Instruction — part 23
Engine Maintenance
INSPECTION AND ADJUSTMENT
Drive belt deflection
Unit: mm (in)
Used belt deflection
Deflection of
new belt
Limit
Deflection after
adjustment
Engine
TD27Ti
TD27Ti
TD27Ti
Alternator
20
(0.79)
11 - 13
(0.43 - 0.51)
9 - 11
(0.35 - 0.43)
Air conditioner
12
(0.47)
6 - 7.5
(0.236 - 0.295)
5 - 6.5
(0.197 - 0.256)
Power steering
oil pump
15
(0.59)
8 - 9.5
(0.315 - 0.374)
7 - 8.5
(0.276 - 0.335)
Applied pushing
force
98 N (10 kg, 22 lb)
Oil capacity (Refill capacity)
TD27Ti engine
Unit:
(Imp qt)
With oil filter change
6.2 (5-1/2)
Without oil filter change
5.5 (4-7/8)
ZD30DDTi engine
Unit:
(Imp qt)
With oil filter change
6.7 (5-7/8)
Without oil filter change
6.2 (5-1/2)
Cooling system check
TD27Ti engine
Unit: kPa (bar, kg/cm
2
, psi)
Cooling system testing pressure
157 (1.57, 1.6, 23)
Radiator cap relief pressure
78 - 98
(0.78 - 0.98, 0.8 - 1.0, 11 - 14)
ZD30DDTi engine
Unit: kPa (bar, kg/cm
2
, psi)
Cooling system testing pressure
157 (1.57, 1.6, 23)
Radiator cap relief pressure
108 - 128
(1.08 - 1.28, 1.1 - 1.3, 16 - 18)
Coolant capacity (Refill capacity)
Unit:
(Imp qt)
Engine
TD27Ti
ZD30DDTi
Without reservoir tank
10 (8-3/4)
10.6 (9-3/8)
Reservoir tank
0.8 (3/4)
0.75 (5/8)
Valve clearance (Hot)
Unit: mm (in)
Engine
TD27Ti
Intake
0.25 (0.0098)
Exhaust
Injection nozzle
Unit: kPa (bar, kg/cm
2
, psi)
Engine
TD27Ti
Initial injection pressure
New
12,259 - 12,749 (122.6 - 127.5, 125 -
130, 1,778 - 1,849)
Used
12,749 - 13,730 (127.5 - 137.3, 130 -
140, 1,849 - 1,991)
Idle speed
Unit: rpm
Engine
TD27Ti
With A/C
850±50
Without A/C
700±50
SERVICE AND SPECIFICATIONS (SDS)
MA-48
Chassis and Body Maintenance
INSPECTION AND ADJUSTMENT
Clutch
Unit: mm (in)
Vehicle model
All
Pedal free height
RHD
210 - 220
(8.27 - 8.66)
LHD
227 - 237
(8.94 - 9.33)
Pedal free play
1.0 - 3.0 (0.039 - 0.118)
Pedal free travel
155 - 160 (6.10 - 6.30)
Front axle and front suspension
(Unladen)*1
Unit: degree
Model
H/T VAN
H/T
WAGON
Camber
0°30
′
±30
′
Caster
0°29
′
±30
′
0°30
′
±30
′
0°30
′
±30
′
Kingpin inclination
12°37
′
Toe-in
A-B
mm (in)
3.5 - 5.5
(0.14 - 0.22)
3 - 5
(0.12 - 0.20)
3 - 5
(0.12 - 0.20)
Front wheel turning
angle (degrees)
(Full turn)*2
Inside
34°27
′
Outside
33°38
′
*1: Fuel, radiator coolant and engine oil full.
Spare tire, jack, hand tools and mats in designated positions.
*2: Wheel turning force (at circumference of steering wheel) of 98 to
147 N (10 to 15 kg, 22 to 33 lb) with engine idle.
Brake
Disc brake
mm (in)
LD28VA
Pad
Standard thickness
15.5 (0.610)
Minimum thickness
2.0 (0.079)
Rotor
Standard thickness
2.60 (0.1024)
Minimum thickness
24.0 (0.945)
Drum brake
mm (in)
LT28
Lining
Standard thickness
Leading
8.95 (0.3524)
Trailing
3.95 (0.1555)
Minimum thickness
1.52 (0.0598)
Drum
Standard diameter
280 (11.02)
Maximum diameter
282 (11.10)
Pedal
mm (in)
RHD
LHD
Free height
196 - 206
(7.7 - 8.1)
210 - 220
(8.3 - 8.7)
Free play
1.0 - 3.0 (0.039 - 0.118)
Full stroke
137.7 - 148.7
(5.42 - 5.85)
142.5 - 152.5
(5.61 - 6.00)
Parking brake
Number of notches [at pulling
force 196 N (20 kg, 44 lb)]
9 - 10
Wheel runout
Unit: mm (in)
Wheel type
Steel
Aluminum
16
″
x 7J
16
″
x 7J
Radial runout limit
0.5 (0.020)
0.3 (0.012)
Lateral runout limit
0.8 (0.031)
0.3 (0.012)
Wheel bearing
Axial end play limit
mm (in)
0
SERVICE AND SPECIFICATIONS (SDS)
MA-49
TIGHTENING TORQUE
Unit
N
⋅
m
kg-m
ft-lb
Clutch
Pedal stopper lock nut
12 - 15
1.2 - 1.5
8.7 - 10.8
Master cylinder push rod
lock nut
8 - 11
0.8 - 1.1
5.8 - 8.0
Instruction transmission
Drain and filler plugs
FS5R30A
25 - 34
2.5 - 3.5
18 - 25
Differential carrier
Drain and filler plugs
R180A
39 - 59
4 - 6
28.8 - 43.5
H233B
59 - 98
6 - 10
43.5 - 72.3
Front axle and front suspen-
sion
Tie-rod lock nut
60 - 70
6.1 - 7.1
44.3 - 51.6
Brake system
Air bleeder valve
7 - 9
0.7 - 0.9
5.1 - 6.5
Wheel and tire
Wheel nut
118 - 147
12.0 - 15.0
87.0 -
108.4
SERVICE AND SPECIFICATIONS (SDS)
Chassis and Body Maintenance (Cont’d)
MA-50
ENGINE MECHANICAL
CONTENTS
ZD
. . . . . . . . . . . . . . . ...3
Parts Requiring Angular Tightening. . . . . . . .3
Liquid Gasket Application Procedure . . . . . . ..3
. . . . . . . . . . . . . . . . 4
Special Service Tools . . . . . . . . . . . . ..4
Commercial Service Tools . . . . . . . . . . ...6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING
. . . . . . . . . . . . . .8
NVH Troubleshooting Chart - Engine Noise . . . ...9
MEASUREMENT OF COMPRESSION PRESSURE
. 10
. . . . . . . . . . . . . . . . 11
Removal and Installation . . . . . . . . . . ... 11
. . . . . . . . . . . . . ..12
Removal and Installation . . . . . . . . . . ...12
Inspection. . . . . . . . . . . . . . . . ...13
. . . . . . . 14
Removal and Installation . . . . . . . . . . ...14
Inspection. . . . . . . . . . . . . . . . ...15
. . . . . . . . . . . . ..18
Removal and Installation . . . . . . . . . . ...18
Inspection. . . . . . . . . . . . . . . . ...19
. . . . . . . . . . . . . . ..20
Removal and Installation . . . . . . . . . . ...20
Removal and Installation . . . . . . . . . . ...22
. . . . . . . . . . . . . . . 24
Removal and Installation . . . . . . . . . . ...24
. . . . . . . . . . . . . . . ..26
Removal and Installation . . . . . . . . . . ...26
Removal. . . . . . . . . . . . . . . . . .26
Installation. . . . . . . . . . . . . . . . ..28
. . . . . . . . . . . . . . . . ...30
Removal and Installation . . . . . . . . . . ...30
Removal. . . . . . . . . . . . . . . . . .30
Inspection. . . . . . . . . . . . . . . . ...31
Installation. . . . . . . . . . . . . . . . ..33
VALVE CLEARANCE INSPECTIONS AND
ADJUSTMENTS
. . . . . . . . . . . . . . . .35
Inspection. . . . . . . . . . . . . . . . ...35
Adjustments . . . . . . . . . . . . . . . ...36
. . . . . . . . . . . . . . . ...38
Removal and Installation . . . . . . . . . . ...38
Removal. . . . . . . . . . . . . . . . . .39
Inspection. . . . . . . . . . . . . . . . ...41
Installation. . . . . . . . . . . . . . . . ..46
. . . . . . . . . . ..50
. . . . . . . . . . . . . . ..52
Removal and Installation . . . . . . . . . . ...52
Removal. . . . . . . . . . . . . . . . . .52
Inspection. . . . . . . . . . . . . . . . ...53
Installation. . . . . . . . . . . . . . . . ..54
Disassembly. . . . . . . . . . . . . . . ...57
Inspection. . . . . . . . . . . . . . . . ...58
Assembly . . . . . . . . . . . . . . . . ...61
. . . . . . . . . . . . . ...63
Precautions . . . . . . . . . . . . . . . . 63
Removal. . . . . . . . . . . . . . . . . .63
Installation. . . . . . . . . . . . . . . . ..65
Inspection. . . . . . . . . . . . . . . . ...65
. . . . . . . . . . . . . ...66
Selection Procedure for Selective Part
Combination. . . . . . . . . . . . . . . ...67
Disassembly. . . . . . . . . . . . . . . ...67
Inspection. . . . . . . . . . . . . . . . ...71
Assembly . . . . . . . . . . . . . . . . ...80
SERVICE DATA AND SPECIFICATIONS (SDS)
. . ..84
General Specifications. . . . . . . . . . . ...84
Compression Pressure . . . . . . . . . . . ..84
Cylinder Head . . . . . . . . . . . . . . . 84
Valve . . . . . . . . . . . . . . . . . . ..84
Valve Seat. . . . . . . . . . . . . . . . ..87
Camshaft and Camshaft Bearing . . . . . . . ..89
Cylinder Block. . . . . . . . . . . . . . . 90
Piston, Piston Ring and Piston Pin . . . . . . ...90
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