Nissan Terrano model r20 series 2004. Instruction — part 197
Installation
Transmission has to be installed as a unit together with transfer
box.
Install transmission assembly as follows:
I
Apply sealant as below:
Bolt No.
Tightening torque N
⋅
m (kg-m, ft-lb)
Bolt length “L” -
mm (in)
1
39 - 49 (4.0 - 5.0, 29 - 36)
57 (2.244)
2
18 - 22 (1.9 - 2.2, 14 - 16)
11 (0.433)
3
29 - 39 (3.0 - 4.0, 22 - 29)
100 (3.94)
YMT151
NMT027
REMOVAL AND INSTALLATION
FS5R30A
MT-8
I
Raise the unit with a hoist.
I
Position the transmission assembly on a portable jack and
secure it with a suitable tool.
Lift the assembly until the gearbox input shaft faces its hous-
ing.
Move the assembly towards the engine. The assembly must be
rotated slightly so that the starter motor housing clears the
projection on the companion floor. Insert input shaft into its
housing (slightly raising the rear of the transfer box may facili-
tate the introduction of the shaft into its housing).
I
Tighten the screws securing the gearbox to the engine.
: 39 - 49 N
⋅
m (4.0 - 5.0 kg-m, 29 - 36 ft-lb)
I
Connect the electrical wiring. Secure with the respective clips.
I
Fit the RPM-sensor to the transmission upper side.
I
Fit the exhaust pipe support bracket to the transfer box.
: 13 - 16 N
⋅
m (1.3 - 1.6 kg-m, 9 - 12 ft-lb)
I
Fit the starter motor. Secure the earth wire to the starter motor
lower screw.
: 31 - 41 N
⋅
m (3.2 - 4.2 kg-m, 23 - 30 ft-lb)
I
Fit the clutch slave cylinder.
: 30 - 40 N
⋅
m (3.1 - 4.1 kg-m, 22 - 30 ft-lb)
I
Install fourth crossmember (Note the “front” mark).
Crossmember fixing bolts to chassis:
: 41 - 52 N
⋅
m (4.2 - 5.3 kg-m, 30 - 38 ft-lb)
Crossmember fixing bolts to transmission:
: 68 - 87 N
⋅
m (6.9 - 8.9 kg-m, 50 - 64 ft-lb)
I
Take away the portable jack holding boxes assembly.
I
Install fifth crossmember.
: 59 - 78 N
⋅
m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
I
Install third crossmember.
: Screws: 41 - 52 N
⋅
m (4.2 - 5.3 kg-m,
30 - 38 ft-lb)
Nuts: 68 - 87 N
⋅
m (6.9 - 8.9 kg-m,
50 - 64 ft-lb)
I
Install torsion bar springs. — Refer to FA section.
I
Install front and rear propeller shafts. — Refer to PD section.
I
Install shift levers of transmission and transfer.
: 14 - 18 N
⋅
m (1.4 - 1.8 kg-m, 10 - 13 ft-lb)
Bolt head dimensions:
Bolt A: 12 mm (0.472 in)
Bolt B: 13 mm (0.512 in)
I
Connect negative battery cable.
SMT446B
REMOVAL AND INSTALLATION
FS5R30A
Installation (Cont’d)
MT-9
Case Components
YMT152
MAJOR OVERHAUL
FS5R30A
MT-10
Gear Components
MT-3010
MAJOR OVERHAUL
FS5R30A
MT-11
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