Nissan Silvia. Instruction — part 119
Assembly
NMCL0033
1.
Apply rubber lubricant to the sliding part of piston assembly,
and insert piston assembly.
2.
After installing stopper to push rod, install stopper ring while
keeping piston assembly depressed by hand, so that piston
assembly will not pop out.
CAUTION:
Stopper ring cannot be reused. Always use a new stopper ring
for assembly.
3.
Install dust cover.
4.
Install clevis to push rod, and tighten lock nut A to the speci-
fied torque.
: 8 - 12 N·m (0.8 - 1.2 kg-m, 69 - 104 in-lb)
5.
Install seal and nipple to cylinder body, and install spring pin
using a pin punch.
GI
MA
EM
LC
EC
FE
MT
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
CLUTCH MASTER CYLINDER
Assembly
CL-9
Components
NMCL0009
JCL879
JCL880
Removal
NMCL0034
1.
Drain brake fluid.
CAUTION:
Be careful not to splash brake fluid on painted areas; it may
cause paint damage. If brake fluid is splashed on painted
areas, wash it away with water immediately.
2.
Remove union bolt and clutch hose from operating cylinder.
3.
Remove operating cylinder mounting bolts, and remove cylin-
der from vehicle.
Disassembly
NMCL0035
Remove dust cover, and remove piston assembly from cylinder
body.
Inspection
NMCL0036
Inspect for following, and replace parts if necessary.
I
Damage, foreign material, wear, rust, and pinholes on the cyl-
inder inner surface, piston, and sliding part of piston cup
I
Weak spring
I
Crack and deformation of dust cover
OPERATING CYLINDER
Components
CL-10
Assembly
NMCL0037
1.
Apply recommended rubber grease to piston cup and piston,
and insert piston assembly.
2.
Install dust cover.
Installation
NMCL0038
Install the components in the reverse order of removal. Adhere to
the operations described below.
CAUTION:
Install the hose without twisting it.
I
The copper washer of the union bolt should not be reused.
Always use a new copper washer for installation.
I
After finishing the operation, bleed air from the clutch
piping. Refer to “Air Bleeding Procedure”, CL-6.
GI
MA
EM
LC
EC
FE
MT
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
OPERATING CYLINDER
Assembly
CL-11
JCL881
Removal
NMCL0039
For removal and installation of piping, pay extra attention to the
following procedures.
1.
Drain brake fluid.
CAUTION:
Be careful not to splash brake fluid on painted areas; it may
cause paint damage. If brake fluid is splashed on painted
areas, quickly wipe it out and wash it away with water imme-
diately.
2.
Remove flare nut using a flare nut wrench.
3.
Remove clutch hose and clutch tube.
JCL882
Installation
NMCL0040
1.
When installing clutch hose to bracket, face lock plate in the
correct direction as shown to secure clutch hose.
CAUTION:
Install clutch hose without twisting or bending it.
2.
Tighten flare nut to the specified torque, using a flare nut
wrench.
: 15 - 18 N·m (1.5 - 1.8 kg-m, 11 - 13 ft-lb)
CAUTION:
Be careful not to damage flare nut and clutch tube.
3.
Install clutch hose to operating cylinder, and tighten mounting
bolts to the specified torque.
: 17 - 20 N·m (1.7 - 2.0 kg-m, 12 - 14 ft-lb)
4.
After finishing the operation, bleed air from the clutch piping.
Refer to “Air Bleeding Procedure”, CL-6.
PIPING
Removal
CL-12
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