Nissan Pathfinder (2007 year). Instruction — part 411
TRANSFER ASSEMBLY
TF-169
[ATX14B]
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TF
2007 Pathfinder
d.
Install the reverse balls, relief balls and relief springs, accumula-
tor pistons and valve springs to the upper body.
e.
Install the lower body and separator plate to the upper body.
CAUTION:
Do not reuse separator plates.
f.
With the lower body down, tighten the two bolts shown.
g.
Apply ATF to the new O-rings, and install them to each solenoid
valve, switch and terminal body.
CAUTION:
Do not reuse O-rings.
h.
Install the following to the control valve assembly:
●
Clutch pressure solenoid valve
●
Clutch pressure switch
●
2-4WD shift solenoid valve
●
Line pressure switch
●
Transfer fluid temperature sensor
10. Apply ATF to the new lip seals, and install them to the center
case.
CAUTION:
●
Do not reuse lip seals.
●
There are 2 kinds of lip seals (lip seal of large inner diam-
eter: 5 pieces, lip seal of small inner diameter: 2 pieces).
Confirm their position for installation.
SDIA2126E
WDIA0200E
WDIA0198E
SDIA2123E
TF-170
[ATX14B]
TRANSFER ASSEMBLY
2007 Pathfinder
11. Install the control valve assembly to the center case, and tighten
to the specified torque. Refer to
CAUTION:
●
Do not reuse any part that has been dropped or damaged.
●
Make sure valve is assembled in the proper direction.
●
Do not use a magnet because residual magnetism stays
during assembly.
12. Install the connector assembly into the center case, and secure
with a snap ring.
13. Apply ATF to the new O-rings, and install them on the oil
strainer.
CAUTION:
Do not reuse O-rings.
14. Install the oil strainer to the control valve assembly.
15. Tighten the bolts to the specified torque. Refer to
16. Apply ATF to the new D-rings, and install them to the clutch pis-
ton.
CAUTION:
Do not reuse D-rings.
SDIA2121E
SDIA2122E
SDIA2782E
SDIA2119E
SDIA2781E
TRANSFER ASSEMBLY
TF-171
[ATX14B]
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TF
2007 Pathfinder
17. Install the thrust needle bearing race to the clutch piston.
18. Install the clutch piston to the center case as shown.
CAUTION:
Install so the fitting protrusion of clutch piston aligns with
the dent of center case.
19. Remove all the sealant from the oil pressure check port and
inside the center case.
CAUTION:
Remove old sealant adhering to mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mating surfaces.
20. Thread the new oil pressure check plug in 1 or 2 pitches and
apply sealant to the oil pressure check plug threads. Tighten to
the specified torque. Refer to
●
Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Do not reuse oil pressure check plug.
21. Install the new snap ring to the clutch hub using suitable tool.
CAUTION:
Do not reuse snap ring.
SDIA2189E
SDIA2190E
SDIA3188E
WDIA0101E
TF-172
[ATX14B]
TRANSFER ASSEMBLY
2007 Pathfinder
22. Apply petroleum jelly to the needle bearing, and install the nee-
dle bearing, spacer, clutch drum and clutch hub to the main-
shaft.
23. Install the new snap ring to the mainshaft.
CAUTION:
Do not reuse snap rings.
24. Apply ATF each plate, then install them into the clutch drum as
shown.
25. Install the return spring assembly into the clutch hub.
26. Install the press flange by aligning the notches to the clutch hub
as shown.
WDIA0129E
SDIA2192E
SDIA2193E
SMT911C
SDIA2194E
TRANSFER ASSEMBLY
TF-173
[ATX14B]
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TF
2007 Pathfinder
27. Press the press flange to install the new snap ring into snap ring
groove on mainshaft using Tools.
CAUTION:
Do not reuse snap ring.
28. Install the new snap ring to the mainshaft using suitable tool.
CAUTION:
Do not reuse snap ring.
29. Apply ATF to the thrust needle bearing and install it on the press
flange.
30. Install the new snap ring to the main shaft.
CAUTION:
Do not reuse snap ring.
31. Install the mainshaft rear bearing to the center case using Tool.
Tool number
A: ST22452000 (J-34335)
B: ST30911000 (
—
)
C: KV31103300 (
—
)
SDIA2111E
SDIA2112E
SDIA2109E
SDIA2195E
Tool number
: ST15310000 (J-25640-B)
SDIA2196E
TF-174
[ATX14B]
TRANSFER ASSEMBLY
2007 Pathfinder
32. Install the mainshaft assembly using a press.
●
Press the mainshaft into the center case using Tools.
33. Install the C-rings to the mainshaft.
34. Set the washer holder on the mainshaft, and secure it with a
new snap ring.
CAUTION:
Do not reuse snap ring.
35. Apply petroleum jelly to the stem bleeder and install it to the cen-
ter case.
36. Apply ATF to the new seal ring and install it to the main oil pump
cover.
CAUTION:
Do not reuse seal ring.
Tool number
A: ST30911000 (
—
)
B: ST33052000 (
—
)
SDIA2197E
SDIA2201E
SDIA2104E
SDIA2780E
SDIA2783E
TRANSFER ASSEMBLY
TF-175
[ATX14B]
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TF
2007 Pathfinder
37. Install the inner gear and outer gear in the main oil pump hous-
ing. Then, measure the side clearance. Refer to
.
38. Install the main oil pump housing, outer gear and inner gear to
the center case.
39. Install the main oil pump cover to the center case, and tighten to
the specified torque. Refer to
40. Remove all the sealant from the switch mounting area and
inside the center case.
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
41. Thread the ATP switch and neutral-4LO switch in one to two
pitches and apply sealant to the threads of the switches. Tighten
to the specified torque. Refer to
.
●
Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
NOTE:
●
Neutral-4LO switch harness connector is gray.
●
ATP switch harness connector is black.
SDIA2174E
SDIA2188E
SDIA2130E
SDIA3435E
TF-176
[ATX14B]
TRANSFER ASSEMBLY
2007 Pathfinder
42. Install the front drive shaft rear bearing using Tools.
43. Install the front drive shaft to the front bearing using Tools.
44. Install the drive chain to the front drive shaft and clutch drum.
CAUTION:
Install drive chain by aligning identification marks to the
rear as shown.
45. Tap the front drive shaft while keeping it upright and press-fit the
front drive shaft rear bearing.
CAUTION:
Do not tap drive chain.
46. Install the front case assembly. Refer to
47. Install the rear case assembly. Refer to
Front Case
1.
Install the carrier bearing to the sun gear using Tools.
Tool number
A: KV40100621 (J-25273)
B: ST30032000 (J-26010-01)
SDIA2198E
Tool number
A: KV40100621 (J-25273)
B: ST30032000 (J-26010-01)
SDIA2199E
SDIA2200E
SMT988C
Tool number
A: ST30911000 (
—
)
B: KV31103300 (
—
)
SDIA2179E
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