Nissan Primera P11. Instruction — part 514
9.
Press on 5th main gear.
10. Install spacer and measure distance “C”.
11. Select proper mainshaft bearing spacer to give correct bearing
distance.
Bearing distance “C”:
230.15 - 230.25 mm (9.0610 - 9.0649 in)
Spacers available:
Refer to SDS, MT-88.
12. Press on mainshaft rear bearing.
SMT692B
ST37750000
SMT693B
Mainshaft rear bearing
Mainshaft
Mainshaft adjusting
spacer
SMT694B
ST22360002
REPAIR FOR COMPONENT PARTS
RS5F32A
Mainshaft and Gears (Cont’d)
MT-31
13. Select proper C-ring to minimize clearance of groove in main-
shaft and install it.
Allowable clearance of groove:
0 - 0.1 mm (0 - 0.004 in)
Mainshaft C-rings:
Refer to SDS, MT-87.
14. Install C-ring holder and snap ring.
15. Measure gear end play as a final check — Refer to “Disassem-
bly”.
Final Drive
DISASSEMBLY
1.
Remove final gear.
2.
Remove speedometer drive gear by cutting it.
3.
Press out differential side bearings.
I
Be careful not to mix up the right and left bearings.
4.
Drive out retaining pin and draw out pinion mate shaft.
5.
Remove pinion mate gears and side gears.
SMT676B
Snap ring
C-ring holder
C-ring
Bearing
SMT712B
C-ring
SMT647A
Drift
ST30031000
SMT699B
REPAIR FOR COMPONENT PARTS
RS5F32A
Mainshaft and Gears (Cont’d)
MT-32
INSPECTION
Gear, washer, shaft and case
I
Check mating surfaces of differential case, side gears and
pinion mate gears.
I
Check washers for wear.
Bearing
I
Make sure bearings roll freely and are free from noise, cracks,
pitting or wear.
I
When replacing tapered roller bearing, replace outer and
inner race as a set.
ASSEMBLY
1.
Attach side gear thrust washers to side gears, then install pin-
ion mate washers and pinion mate gears in place.
2.
Insert pinion mate shaft.
I
When inserting, be careful not to damage pinion mate
thrust washers.
3.
Measure clearance between side gear and differential case
with washers using the following procedure:
a.
Set Tool and dial indicator on side gear.
b.
Move side gear up and down to measure dial indicator deflec-
tion. Always measure indicator deflection on both side gears.
Clearance between side gear and differential case
with washers:
0.1 - 0.2 mm (0.004 - 0.008 in)
c.
If not within specification, adjust clearance by changing thick-
ness of side gear thrust washers.
SMT083A
SPD715
SMT839
SMT840
SMT610A
Dial gauge
KV38107700
REPAIR FOR COMPONENT PARTS
RS5F32A
Final Drive (Cont’d)
MT-33
Side gear thrust washers:
Refer to SDS, MT-88.
4.
Install retaining pin.
I
Make sure that retaining pin is flush with case.
5.
Install final gear.
I
Apply locking sealant to final gear fixing bolts before
installing them.
6.
Install speedometer drive gear.
7.
Press on differential side bearings.
SMT611A
SMT699B
SMT609A
Chamfer
SMT648
Drift
REPAIR FOR COMPONENT PARTS
RS5F32A
Final Drive (Cont’d)
MT-34
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