Nissan Note E12. Instruction — part 621
TM-42
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
e. Set 5th-reverse shift fork (1) to 5th-reverse coupling sleeve, and
then install them to 5th-reverse fork rod and input shaft.
CAUTION:
Do not reuse nut.
CAUTION:
• Be careful with the orientation of 5th-reverse coupling
sleeve.
• Replace 5th-reverse synchronizer hub and 5th-reverse
coupling sleeve as a set.
• Replace 5th-reverse shift fork and 5th-reverse fork rod as
a set.
f.
Check that the shifter lever A is in the 3rd position. Press 5th-
reverse shift fork (1) and move shifter lever A to 5th gear.
g. Tighten bolt (B) to the specified torque.
h. Tighten nut (C) to the specified torque.
CAUTION:
Do not reuse nut.
i.
Install retaining pin to 5th-reverse shift fork, using suitable tool.
CAUTION:
Do not reuse retaining pin.
39. Move shifter lever A (1) to the neutral position.
40. Install O-ring to rear housing.
CAUTION:
Do not reuse O-ring.
(A)
: Suitable tool
(B)
: Bolt
(C)
: Nut
JPDIC0532ZZ
: 5th input gear side
JPDIC0409ZZ
(A)
: Suitable tool
JPDIC0532ZZ
SCIA7130E
TRANSAXLE ASSEMBLY
TM-43
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
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41. Install rear housing to transaxle case, and tighten bolts (
) to
the specified torque.
CAUTION:
• Do not reuse O-ring.
• Do not pinch O-ring when installing rear housing.
42. Install drain plug.
a. Install gasket to drain plug.
CAUTION:
Do not reuse gasket.
b. Install drain plug to clutch housing, using suitable tool.
c. Tighten drain plug to the specified torque.
43. Install filler plug.
a. Install gasket to filler plug, and then install filler plug to transaxle case.
CAUTION:
Do not reuse gasket.
b. Tighten filler plug to the specified torque.
CAUTION:
Fill with gear oil before tightening filler plug to the specified torque.
Inspection
INFOID:0000000009417607
INSPECTION AFTER DISASSEMBLY
Check contact surface and sliding surface of fork rod and shift fork
for excessive wear, uneven wear, and damage. Replace if neces-
sary.
PCIB1558E
PCIB1571E
TM-44
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
INPUT SHAFT AND GEAR
INPUT SHAFT AND GEAR
Exploded View
INFOID:0000000009417608
Disassembly
INFOID:0000000009417609
for disassembly procedure.
Assembly
INFOID:0000000009417610
for assembly procedure.
Inspection
INFOID:0000000009417611
INSPECTION AFTER DISASSEMBLY
Input Shaft and Gear
1.
Input shaft front bearing
2.
Input shaft
3.
Snap ring
4.
Input shaft rear bearing
5.
Adapter plate
6.
Bushing
7.
5th input gear
8.
5th-reverse baulk ring
9.
Synchronizer lever
10. 5th-reverse synchronizer hub
11. 5th-reverse coupling sleeve
12. Lock washer
13. Retaining pin
14. Reverse gear
: Apply gear oil.
: Replace the parts as a set.
JPDIC0820GB
INPUT SHAFT AND GEAR
TM-45
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
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Check the following items and replace if necessary.
• Damage, peeling, uneven wear, and distortion of shaft.
• Excessive wear, damage, and peeling of gear.
Synchronizer
Check for the following and replace if necessary.
• Contact surface breakage, damage, and unusual wear of coupling
sleeve, synchronizer hub, and synchronizer lever.
• Coupling sleeve and synchronizer hub move smoothly.
• Breakage, damage, and excessive wear of baulk ring cam surface
and synchronizer lever contact surface.
Bearing
Check bearing for damage and rough rotation. Replace if necessary.
PCIB0987J
SCIA1753J
SCIA0608J
MTF0041D
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