Nissan Note E12. Instruction — part 620
TM-38
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
19. Install final drive (1) to clutch housing.
20. Install dowel pins (2) and magnet to clutch housing.
CAUTION:
Do not reuse dowel pins.
21. Install reverse gear to clutch housing, and then install retaining
pin to clutch housing, using suitable tool.
CAUTION:
Do not reuse retaining pin.
22. Install 1st-2nd shift fork to 1st-2nd fork rod, and then install
retaining pin to 1st-2nd shift fork.
CAUTION:
• Do not reuse retaining pin.
• Replace 1st-2nd fork rod and 1st-2nd shift fork as a set.
23. Set 1st-2nd fork rod assembly (1) onto mainshaft assembly (2),
and then install them to clutch housing.
24. Install lock pins (
) to clutch housing.
25. Install 3rd-4th shift fork to 3rd-4th fork rod, and then install
retaining pin to 3rd-4th shift fork.
CAUTION:
• Do not reuse retaining pin.
• Replace 3rd-4th fork rod and 3rd-4th shift fork as a set.
26. Install 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve (2),
and input shaft assembly (3) to clutch housing.
a. Pull 1st-2nd fork rod (4) up, and then maintain the neutral posi-
tion.
b. Set 3rd-4th fork rod assembly onto 3rd-4th coupling sleeve, and
then install them together with input shaft assembly to clutch
housing.
CAUTION:
• Set lock pin (3rd-4th fork rod side) onto 1st-2nd fork rod
groove and then install 3rd-4th fork rod assembly.
PCIB1533E
MCIB0033E
PCIB1532E
JPDIC0534ZZ
PCIB1628E
TRANSAXLE ASSEMBLY
TM-39
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
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• Be careful with the orientation of 3rd-4th coupling sleeve.
• Install 3rd input gear of input shaft assembly so that it is
set under reverse main gear of 3rd-4th coupling sleeve.
• Replace 3rd-4th coupling sleeve and 3rd-4th synchronizer
hub as a set.
c. Install springs and insert keys to 3rd-4th synchronizer hub.
d. Apply gear oil to 4th baulk ring.
e. Install 4th baulk ring.
27. Install 5th-reverse fork rod (1) to clutch housing.
CAUTION:
Replace 5th-reverse fork rod and 5th-reverse shift fork as a
set.
a. Pull gear of reverse gear (2) up.
b. Temporarily install 5th-reverse fork rod to clutch housing.
c. Press gear of reverse gear (1) down and then install 5th-reverse
fork rod (2) to clutch housing.
CAUTION:
Set levers of 5th-reverse fork rod so as to align with reverse
gear groove ( ).
28. Install 4th main gear (2) and spacer (1) to mainshaft.
CAUTION:
Install spacer so that spacer protrusion faces rear side of
transaxle.
29. Press 3rd-4th shift fork down and then shift 3rd-4th coupling
sleeve to 3rd gear side.
(A)
: 4th main gear side
(B)
: 3rd main gear side
PCIB1551E
MCIB0061E
PCIB1629E
PCIB1552E
PCIB1529E
TM-40
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
30. Move the shifter lever A (1) to the 3rd gear position.
NOTE:
• If it is not moved to the 3rd gear position, transaxle case can-
not be installed to clutch housing.
• The 3rd gear position means that shifter lever A is fully rotated
clockwise and it is returned approximately 10 degrees.
31. Apply recommended sealant to transaxle case mating surface of
clutch housing.
CAUTION:
• Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
• Do not allow old Silicone RTV, moisture, oil, or foreign
matter to remain on mating surface.
• Check that mating surface is not damaged.
• Apply a continuous bead of Silicone RTV to the mating surface.
32. Install transaxle case to clutch housing. If it is difficult to install,
slightly rotate shifter lever A counterclockwise, and then install.
CAUTION:
• Do not damage Silicone RTV bead with transaxle case or
other objects during installation.
• Be careful to align the lever of 5th-reverse fork rod with
reverse gear groove.
33. Rotate input shaft so that bearing and shaft fit each other, and
then tighten transaxle bolts (
) to the specified torque.
34. Apply recommended sealant to position switch thread and check
ball plug thread. Install to transaxle case and tighten to specified
torque.
CAUTION:
• Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
• Do not allow old Silicone RTV, moisture, oil, or foreign
matter to remain on thread.
35. Apply gear oil to mainshaft spline.
36. Install 5th main gear (1) to mainshaft, using a suitable bolt (A)
[M10 x 1.0] and a suitable nut (B).
PCIB1524E
(1)
: Selector
(2)
: Shift fork
PCIB1553E
JPDIC0610ZZ
PCIB1554E
TRANSAXLE ASSEMBLY
TM-41
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
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37. Install adapter plate (1), bushing (2), and 5th input gear (3) to
input shaft.
CAUTION:
Be careful with the orientation of adapter plate.
38. Install 5th-reverse synchronizer hub, 5th-reverse coupling sleeve, and 5th-reverse shift fork.
a. Apply gear oil to 5th-reverse baulk ring.
b. Install 5th-reverse baulk ring (1) to 5th input gear.
CAUTION:
Be careful with the orientation of 5th-reverse baulk ring.
c. Install synchronizer levers (2) to 5th-reverse synchronizer hub
(3).
CAUTION:
• Replace 5th-reverse synchronizer hub and 5th-reverse
coupling sleeve as a set.
• Be careful with the orientation of synchronizer lever.
d. Install 5th-reverse synchronizer hub assembly and lock washer to input shaft.
CAUTION:
• Be careful with the orientation of 5th-reverse synchro-
nizer hub.
• Do not allow synchronizer lever (1) to overlap 5th-reverse
baulk ring protrusion (A).
: Transaxle case side
PCIB1555E
: 5th-reverse synchronizer hub side
: 5th input gear side
JPDIC0421ZZ
PCIB1556E
(2)
: 5th-reverse baulk ring
(3)
: 5th-reverse synchronizer hub
JPDIC0408ZZ
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