Nissan Note E12. Instruction — part 109
CLUTCH MASTER CYLINDER
CL-13
< REMOVAL AND INSTALLATION >
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A
B
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5. Remove master cylinder rod end (
) from clutch pedal.
6. Use one of the following methods to remove reservoir hose from
master cylinder.
• Drain clutch fluid from reservoir tank and remove reservoir
hose. Refer to
.
• Remove hose from master cylinder.
7. Pull up the lock pin (1) from connector of master cylinder (2) and
separate clutch tube (3).
8. Rotate master cylinder clockwise by 45 degrees and then
remove master cylinder from the vehicle.
INSTALLATION
CAUTION:
Do not spill clutch fluid onto painted surfaces. If fluid spills, wipe up immediately and wash the
affected area with water.
1. With the nipple (1) rotated clockwise by 45 degrees, insert clutch
master cylinder into the mounting hole. Rotate the clutch master
cylinder counterclockwise by 45 degrees (A) as shown to secure
it. At this time, nipple is in the upward (B).
2. Install master cylinder rod end to clutch pedal.
CAUTION:
Press master cylinder rod end into clutch pedal until it
stops.
3. Install reservoir hose to master cylinder.
4. Press down the lock pin into connector of master cylinder until it
stops.
5. Install clutch tube into connector of master cylinder until it stops.
6. Fill with clutch fluid and bleed clutch hydraulic system. Refer to
.
7. Installation of the remaining components is in the reverse order of removal.
Inspection and Adjustment
INFOID:0000000009417562
INSPECTION AFTER INSTALLATION
Check for clutch fluid leaks and check the fluid level. Refer to
.
PCIB1491E
JPDIB0169ZZ
JPDIB0114ZZ
CL-14
< REMOVAL AND INSTALLATION >
CLUTCH PIPING
CLUTCH PIPING
Exploded View
INFOID:0000000009417563
Hydraulic Layout
INFOID:0000000009417564
Removal and Installation
INFOID:0000000009417565
CAUTION:
Do not spill clutch fluid onto painted surfaces. If clutch fluid spills, wipe up immediately and wash the
affected area with water.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
1.
CSC (Concentric Slave Cylinder)
2.
Clip
3.
Clutch tube
4.
Clutch damper
5.
Bracket
6.
Master cylinder
JPDIB0181ZZ
1.
Clutch tube
2.
Lock pin
3.
CSC (concentric slave cylinder)
4.
Clutch damper
5.
Master cylinder
6.
Clutch pedal
PCIB1499E
CLUTCH PIPING
CL-15
< REMOVAL AND INSTALLATION >
C
E
F
G
H
I
J
K
L
M
A
B
CL
N
O
P
REMOVAL
1. Remove the battery. Refer to
PG-69, "Removal and Installation (Battery)"
.
2. Use one of the following methods to remove hose from clutch master cylinder.
• Drain clutch fluid from reservoir tank and remove hose. Refer to
• Remove hose from clutch master cylinder.
3. Remove clutch tube lock pin from clutch master cylinder.
4. Remove clutch tube lock pin at clutch housing.
5. Remove clutch tube lock pins (2) from clutch damper (3).
6. Remove clutch tube (1) from clutch damper (3).
7. Remove clutch damper (3) from bracket (4).
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not damage clutch tube.
• Insert each clutch tube into the CSC bleeding connector, the clutch damper connector, and the clutch master
cylinder connector until it contacts the end of each connector.
• Install each lock pin into the clutch damper connector and the clutch master cylinder connector until it con-
tacts the end of each connector.
• After installation, bleed the air from the clutch hydraulic system. Refer to
.
Inspection and Adjustment
INFOID:0000000009417566
INSPECTION AFTER REMOVAL
• Check the clutch tube for cracks and damage. If the clutch tube has cracks or damage, replace it with a new
one.
• Check the O-ring of the clutch tube for cracks and damage. If the O-ring of the clutch tube has cracks or
damage, replace clutch tube with a new one.
• Check the clutch damper for cracks and damage. If the clutch damper has cracks or damage, replace it with
a new one.
INSPECTION AFTER INSTALLATION
Check for clutch fluid leaks and check the clutch fluid level. Refer to
WCIA0597E
CL-16
< UNIT REMOVAL AND INSTALLATION >
CSC (CONCENTRIC SLAVE CYLINDER)
UNIT REMOVAL AND INSTALLATION
CSC (CONCENTRIC SLAVE CYLINDER)
Exploded View
INFOID:0000000009417567
Removal and Installation
INFOID:0000000009417568
CAUTION:
• Do not reuse CSC (concentric slave cylinder). CSC slides back to the original position every time
when removing transaxle assembly. At this time, dust on the sliding parts may damage the seal of
CSC and may cause clutch fluid leaks.
• Do not disassemble CSC.
• Do not spill clutch fluid onto painted surfaces. If clutch fluid spills, wipe up immediately and wash
the affected area with water.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Remove engine transaxle assembly. Refer to
TM-23, "Removal and Installation"
.
2. Remove CSC bolts and the CSC from clutch housing.
INSTALLATION
1. Install CSC to clutch housing and then tighten CSC bolts to the specified torque.
CAUTION:
• Do not reuse CSC.
1.
Transaxle assembly
2.
CSC (concentric slave cylinder)
JPDIB0146GB
PCIB1498E
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