Nissan Note E12. Instruction — part 107
CLUTCH PEDAL
CL-5
< PERIODIC MAINTENANCE >
C
E
F
G
H
I
J
K
L
M
A
B
CL
N
O
P
PERIODIC MAINTENANCE
CLUTCH PEDAL
Inspection and Adjustment
INFOID:0000000009417552
1. Check to see if the master cylinder rod end (
) moves freely. It
should not be bound by the clutch pedal.
a. If the master cylinder rod end (
) does not move freely, remove
the master cylinder rod end (
) and check for deformation or
damage on the master cylinder rod end (
). Leave the master
cylinder rod end (
) removed.
2. Check the clutch pedal stroke for free range of movement.
a. With the master cylinder rod end removed, instructionly move the pedal up and down to determine if it moves
freely.
b. If any sticking is noted, replace the clutch pedal assembly. Re-verify that the master cylinder rod end
moves freely.
3. Adjust clutch interlock switch (1) position so that clearance
between clutch pedal (2) and thread end of clutch interlock
switch (1), with clutch pedal fully depressed, is within specifica-
tion (C).
4. Check the clutch hydraulic system components (clutch master cylinder, clutch pedal and CSC (Concentric
Slave Cylinder) for sticking or binding.
a. If any sticking or binding is noted, repair or replace the related parts as necessary.
b. If any hydraulic system repair was necessary, bleed the clutch hydraulic system. Refer to
PCIB1491E
Clearance (C)
: Refer to
PCIB1493E
CL-6
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CLUTCH FLUID
CLUTCH FLUID
Inspection
INFOID:0000000009417553
CLUTCH FLUID LEAKS
• Check clutch line for cracks, deterioration or other damage. Replace any damaged parts.
• Check for clutch fluid leaks by fully depressing clutch pedal while engine is running.
CAUTION:
If leaks occur around connections, reinstall the lines or replace damaged parts, if necessary.
CLUTCH FLUID LEVEL
• Check that the clutch fluid level in the reservoir tank is within the
specified range, between the MAX and MIN lines as shown.
• Visually check for any clutch fluid leaks around the reservoir tank.
• Check the clutch system for any leaks if the clutch fluid level is
extremely low (lower than MIN).
Draining
INFOID:0000000009417554
CAUTION:
Do not spill clutch fluid onto painted surfaces. If clutch fluid spills, wipe up immediately and wash the
affected area with water.
1. Connect a transparent vinyl hose to air bleeder of bleeding con-
nector (1).
2. Press the lock pin (1) into the bleeding connector (2), and main-
tain the position.
JPFIA0007ZZ
JPDIB0144ZZ
PCIB1495E
CLUTCH FLUID
CL-7
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C
E
F
G
H
I
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K
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A
B
CL
N
O
P
3. Slide clutch tube (1) for the specified distance (A) in the direction
of the arrow (
) as shown.
CAUTION:
Do not allow the clutch tube to disconnect from the bleed-
ing connector.
4. Depress clutch pedal to gradually discharge clutch fluid.
CAUTION:
Clutch tube is under hydraulic pressure; do not allow the clutch tube to disconnect from the
bleeding connector.
Refilling
INFOID:0000000009417555
CAUTION:
Do not spill clutch fluid onto painted surfaces. If clutch fluid spills, wipe up immediately and wash the
affected area with water.
1. Check that there is no foreign material in reservoir tank and then fill with new clutch fluid.
CAUTION:
Do not reuse drained clutch fluid.
2. Connect a transparent vinyl hose to air bleeder of bleeding con-
nector (1).
3. Press the lock pin (1) into the bleeding connector (2), and main-
tain the position.
(2)
: Bleeding connector
Dimension (A)
: 5 mm (0.20 in)
JPDIB0147ZZ
JPDIB0144ZZ
PCIB1495E
CL-8
< PERIODIC MAINTENANCE >
CLUTCH FLUID
4. Slide clutch tube (1) for the specified distance (A) in the direction
of the arrow (
) as shown.
5. Slowly depress clutch pedal to the full stroke position and then release the pedal.
CAUTION:
Clutch tube is under hydraulic pressure; do not allow the clutch tube to disconnect from the
bleeding connector.
6. Repeat step 5 at intervals of 2 or 3 seconds until new clutch fluid is discharged.
CAUTION:
Monitor clutch fluid level in reservoir tank so as not to empty the tank.
7. Return clutch tube and lock pin in their original positions while clutch pedal is depressed.
8. Perform the air bleeding. Refer to
.
Air Bleeding
INFOID:0000000009417556
CAUTION:
• Monitor clutch fluid level in reservoir tank so as not to empty the tank.
• Do not spill clutch fluid onto painted surfaces. If clutch fluid spills, wipe up immediately and wash
the affected area with water.
1. Fill reservoir tank with new clutch fluid.
CAUTION:
Do not reuse drained clutch fluid.
2. Connect a transparent vinyl hose to air bleeder of bleeding con-
nector (1).
3. Depress and release the clutch pedal slowly and fully 15 times
at an interval of 2 to 3 seconds and release the clutch pedal.
4. Press the lock pin (1) into the bleeding connector (2), and main-
tain the position.
CAUTION:
Clutch tube is under hydraulic pressure; do not allow the
clutch tube to disconnect from the bleeding connector.
(2)
: Bleeding connector
Dimension (A)
: 5 mm (0.20 in)
JPDIB0147ZZ
JPDIB0144ZZ
PCIB1495E
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