Nissan Maxima. Instruction — part 996
SUNROOF UNIT ASSEMBLY
RF-157
< REMOVAL AND INSTALLATION >
[WITH DUAL PANEL SUNROOF]
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Exploded View
INFOID:0000000009465749
Removal and Installation
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REMOVAL
CAUTION:
• Before servicing, turn ignition switch OFF, disconnect both battery terminals and wait at least 3 min-
utes.
• Always work with a helper.
• When taking sunroof unit assembly out, use cloths to protect the seats and trim from damage.
• Do not reuse the front or rear sunroof glass which has been removed once.
1.
Front sunroof glass
2.
Glass lid
3.
Sunshade carrier assembly
4.
Rear sunroof glass
5.
Wind deflector
6.
Inner blind
7.
Sunshade motor assembly
8.
Sunroof frame
9.
Front sunshade
10. Sunroof motor assembly
11. Roof side finisher
12. Rear sunshade
Front
ALKIA1642ZZ
RF-158
< REMOVAL AND INSTALLATION >
[WITH DUAL PANEL SUNROOF]
SUNROOF UNIT ASSEMBLY
1. Disconnect the negative and positive battery terminals, then wait at least 3 minutes. Refer to
"Removal and Installation (Battery)"
.
2. Remove the headlining. Refer to
INT-33, "Removal and Installation"
.
3. Remove the glass lid. Refer to
RF-150, "Removal and Installation"
4. Remove the wind deflector. Refer to
RF-168, "Removal and Installation"
5. Apply protective tape over the weather stripping seal.
6. Remove the sunshade carrier assembly. Refer to
RF-153, "Removal and Installation"
.
7. Apply protective tape to the body surrounding the entire sunroof frame.
8. Remove the front sunroof glass. Refer to
RF-164, "Removal and Installation"
.
9. Remove the roof side finishers. Refer to
RF-162, "Removal and Installation"
10. Remove the rear window glass. Refer to
GW-14, "Removal and Installation"
11. Remove the satellite antenna. Refer to
AV-174, "Removal and Installation"
(Bose W/Monochrome Dis-
play)
AV-494, "Removal and Installation"
(Bose W/Color Display W/O NAVI) or
(Bose W/Color Display W/NAVI).
12. Remove the rear sunroof glass. Refer to
RF-166, "Removal and Installation"
13. Disconnect the harness connectors from the sunroof motor assembly and sunshade motor assembly.
14. Remove the front nuts (A), the rear nuts (B), and the rear bolts
(C) from the dual panel sunroof.
15. Cut adhesive.
• Pass piano wire though the adhesive with a wire pierce.
• Tie piano wire on both ends to assist in wire grip.
• Pull piano wire with sawing motion to cut through adhesive,
working around entire circumference.
16. Using a helper, carefully lift each side and remove sunroof frame
from vehicle.
INSTALLATION
WARNING:
• Keep heat and open flames away as primers and adhesive are flammable.
• The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Do not let
them contact the skin or eyes.
• Use in an open, well ventilated location. Do not breathe the vapors. They may be harmful if inhaled.
Move immediately to an area with fresh air if affected by vapor inhalation.
CAUTION:
After installing the sunroof unit assembly and glass lid, perform the leak test and check that there is
no air or water intrusion.
NOTE:
• Use a genuine Nissan Urethane Adhesive Kit (if available) or an equivalent and follow the instructions fur-
nished with it.
• Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely
cured (approximately 24 hours). Curing time varies with temperature and humidity.
AWKIA1550ZZ
SUNROOF UNIT ASSEMBLY
RF-159
< REMOVAL AND INSTALLATION >
[WITH DUAL PANEL SUNROOF]
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1. Using a knife or spatula, trim the adhesive (sealant) remaining
on body down to approximately 2 mm thick (a) so that the con-
tour becomes smooth.
CAUTION:
If bonded area on body is scratched, be sure to repair it
with a 2-component urethane. Do not use lacquer.
2. When installing new sunroof unit assembly frame, mount the roof frame dry (no adhesive) first onto the
vehicle and paint mating marks on body and sunroof frame, then remove sunroof frame again.
3. Thoroughly clean bonding area on sunroof frame and body with isopropyl alcohol or equivalent.
4. Apply primer to the body and the sunroof frame (lower) surfaces.
5. Apply adhesive along the entire circumference of the sunroof
unit assembly frame contact area of body within the time speci-
fied in the instructions for the adhesive.
• Open adhesive by cutting off the nozzle tip and set it in a seal-
ant gun.
• Form a continuous bead of adhesive resembling the measure-
ments in applied thickness (A), and in applied width (B) on the
body panel.
6. Using a helper, position the sunroof unit assembly frame over the body, visually aligning the paint mating
marks. Then, lower the studs at each corner through the body panel holes, carefully installing the sunroof
unit assembly to the body.
7. Press down lightly by hand only on the frame to expand the
adhesive contact completely so that it resembles a compressed
thickness (A), and a compressed width (B) between the sunroof
unit assembly frame and the body.
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Adhesive applied thickness (A) : 13
± 1 mm (0.51 in ± 0.039 in)
Adhesive applied width (B)
: 8
± 1 mm (0.31 ± 0.039 in)
Adhesive com-
pressed thickness (A)
: 5 +2/-1 mm (0.20 +0.079/-0.039
in)
Adhesive com-
pressed width (B)
: Front edge 15 mm (0.59 in)
: Side edge 21 mm (0.83 in)
: Rear edge 15 mm (0.59 in)
ALKIA1650ZZ
RF-160
< REMOVAL AND INSTALLATION >
[WITH DUAL PANEL SUNROOF]
SUNROOF UNIT ASSEMBLY
8. Install and tighten the sunroof unit assembly nuts and bolts in
the order shown within five minutes.
: Front
9. Install the sunshade carrier assembly. Refer to
10. Using a suitable tool, remove any adhesive overflow, or work
into pocket voids so as to make the surface edge smooth.
11. Install the rear sunroof glass. Refer to
.
12. Install the rear window glass. Refer to
.
13. Install the roof side finishers. Refer to
.
14. Install the front sunroof glass. Refer to
.
15. Connect the harness connectors to the sunroof motor assembly
and sunshade motor assembly.
16. Install the wind deflector. Refer to
.
17. Install the glass lid. Refer to
RF-150, "Removal and Installation"
NOTE:
After installation, carry out fitting adjustment. Refer to
RF-76, "ADDITIONAL SERVICE WHEN REPLAC-
ING CONTROL UNIT : Special Repair Requirement"
.
18. Install the satellite antenna. Refer to
AV-174, "Removal and Installation"
(Bose W/Monochrome Display)
AV-494, "Removal and Installation"
(Bose W/Color Display W/O NAVI) or
AV-665, "Removal and Installa-
(Bose W/Color Display W/NAVI).
19. Install the headlining. Refer to
INT-33, "Removal and Installation"
20. Check for water leaks.
NOTE:
• Perform the water leakage check more than 2 hours after sunroof unit assembly installation.
• After glass lid fitting adjustment, carry out water leakage check by spreading water over entire roof sur-
face.
21. Remove the protective tape from the vehicle.
Sunroof unit assembly nuts
and bolts
: 17 N·m (1.7kg-m, 13 ft-lb)
AWKIA1551ZZ
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