Nissan Juke F15. Instruction — part 1215
TM-50
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
INPUT SHAFT AND GEAR
• Fix input shaft in a vise with back plate, and then remove gears and snap rings.
• For removal of snap ring, set snap ring pliers and flat pliers at
both sides of snap ring. While expanding snap ring with snap
ring pliers, move snap ring with flat pliers.
• Disassemble gear components putting direction marks on the
parts that do not affect any functions.
1. Remove input shaft rear bearing mounting bolt (1), using the
drift (A) [SST: KV32300QAM ( - )].
2. Remove input shaft rear bearing (1), as per the following proce-
dure.
a. Set a puller [Commercial service tool] to input shaft rear bearing.
b. Remove input shaft rear bearing, using a drift (A) [Commercial
service tool].
3. Remove spacer (1), 6th input gear (2), needle bearing, 6th baulk
ring, and 5th-6th synchronizer hub assembly (3).
4. Remove insert keys and 5th-6th coupling sleeve from 5th-6th
synchronizer hub.
SCIA1755J
JPDIC0449ZZ
JPDIC0111ZZ
PCIB1750E
INPUT SHAFT AND GEAR
TM-51
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
5. Remove snap ring (1).
6. Remove spacer, 5th baulk ring, 5th input gear (2), and spacer.
7. Remove snap ring (1).
8. Remove spacer, 4th input gear (2), 4th baulk ring, and 3rd-4th
synchronizer hub assembly (3).
9. Remove insert keys and 3rd-4th coupling sleeve from 3rd-4th
synchronizer hub.
10. Remove snap ring (1).
11. Remove spacer, 3rd baulk ring, and 3rd input gear (2).
12. Set a puller [Commercial service tool] to input shaft front bearing
(1), and then remove input shaft front bearing.
Assembly
INFOID:0000000012200781
Note the following procedures, and assemble in the reverse order of disassembly.
CAUTION:
• Replace transaxle assembly when replacing input shaft.
PCIB1754E
PCIB1753E
PCIB1752E
PCIB1751E
TM-52
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
INPUT SHAFT AND GEAR
• For installation of snap ring, set snap ring pliers and flat pliers
at both sides of snap ring. While expanding snap ring with
snap ring pliers, move snap ring with flat pliers.
• Never reuse snap ring.
• Check that snap ring is securely installed in a groove.
• Replace 3rd-4th coupling sleeve and 3rd-4th synchronizer
hub as a set.
• Replace 5th-6th coupling sleeve and 5th-6th synchronizer hub
as a set.
• Be careful to install 3rd-4th synchronizer hub according to the
specified direction.
• Be careful to install 5th-6th synchronizer hub according to the
specified direction.
• Install input shaft front bearing (1), using a drift (A) [Commercial
service tool].
SCIA1755J
A : 3rd input gear side
B : 4th input gear side
PCIB1748E
A : 5th input gear side
B : 6th input gear side
PCIB1749E
JPDIC0112ZZ
INPUT SHAFT AND GEAR
TM-53
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
• Install input shaft rear bearing (1), using a drift (A) [Commercial
service tool] and the drift (B) [SST: ST36720030 ( - )].
• Apply gear oil to 3rd baulk ring, 4th baulk ring, 5th baulk ring, and
6th baulk ring.
• Install input shaft rear bearing mounting bolt (1), as per the follow-
ing procedure.
CAUTION:
Follow the procedures. Otherwise it may cause a transaxle
malfunction.
1. Fix the drift (A) [SST: KV32300QAM ( - )] in a vise, and then set
input shaft assembly.
2. Install input shaft rear bearing mounting bolt, and then tighten it
to the specified torque of the first step.
3. Loosen input shaft rear bearing mounting bolt by a half turn.
4. Tighten input shaft rear bearing mounting bolt to the specified
torque of the final step.
Inspection
INFOID:0000000012200782
INSPECTION AFTER DISASSEMBLY
Input Shaft and Gear
Check the following items and replace if necessary.
• Damage, peeling, bend, uneven wear, and distortion of shaft.
• Excessive wear, damage, and peeling of gear.
Synchronizer Hub and Coupling Sleeve
Check the following items and replace if necessary.
• Breakage, damage, and unusual wear on contact surface of cou-
pling sleeve, synchronizer hub, and insert key.
• Coupling sleeve and synchronizer hub move smoothly.
Baulk Ring
JPDIC0113ZZ
JPDIC0449ZZ
SCIA7736E
SCIA1753J
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст