Nissan Juke F15. Instruction — part 1233
TM-122
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
INPUT SHAFT AND GEARS
4. Press in 3rd-4th synchronizer hub assembly using Tool.
CAUTION:
Align grooves of 3rd-4th shifting insert and 3rd outer baulk
ring.
5. Press in 4th input gear bushing using Tool.
6. Install 4th baulk ring.
7. Install 4th needle bearing and 4th input gear to input shaft.
8. Select thrust washer so that dimension "C2" satisfies the stan-
dard value below. Then install thrust washer onto input shaft.
TM-145, "Available Thrust Washer"
.
CAUTION:
Only one thrust washer can be selected.
9. Press in 5th input gear bushing using Tool.
CAUTION:
Do not reuse 5th input gear bushing.
10. Install 5th needle bearing and 5th input gear to input shaft.
11. Install 5th baulk ring.
Tool number
: KV40105710 ( — )
SCIA1031E
Tool number
: KV40105710 ( — )
PCIB0922E
Standard value for dimension "C2”
: Refer to
TM-145, "Available Thrust Washer"
SCIA0925E
Tool number
: KV40105710 ( — )
SCIA1033E
INPUT SHAFT AND GEARS
TM-123
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
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TM
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12. Install 5th-6th synchronizer hub, 5th-6th spread springs, and 5th-6th shifting inserts onto 5th-6th coupling
sleeve.
CAUTION:
• Be careful with orientation of 5th-6th synchronizer hub.
• Do not reuse 5th-6th synchronizer hub and 5th-6th cou-
pling sleeve.
• Replace 5th-6th synchronizer hub and 5th-6th coupling
sleeve as a set.
• Be careful with orientation of 5th-6th coupling sleeve.
• Be sure not to hook center projection of 2 spread springs
on same shifting insert.
13. Press in 5th-6th synchronizer hub assembly using Tool.
CAUTION:
Align grooves of 5th-6th shifting insert and 5th baulk ring.
A
: Front side
B
: Rear side
PCIB1883E
A
: 5th input gear side
B
: 6th input gear side
PCIB1884E
SCIA1083E
Tool number
: KV40105710 ( — )
SCIA1039E
TM-124
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
INPUT SHAFT AND GEARS
14. Install 6th needle bearing, 6th input gear, 6th baulk ring onto 6th
input gear bushing and then press in 6th input gear bushing onto
input shaft using Tool.
15. Install snap ring onto input shaft and make sure that end play
(gap between snap ring and groove) of 6th input gear bushing
satisfies the standard value.
• If measurement is outside the standard range, select snap
ring. Refer to
TM-144, "Available Snap Rings"
CAUTION:
Do not reuse snap ring.
16. Press in input shaft rear bearing using Tool.
CAUTION:
Install input shaft rear bearing with its brown surface facing
the 6th input gear side.
17. Press in input shaft front bearing using Tools.
18. Install oil channel onto input shaft.
19. Check end play of 3rd, 4th, 5th, and 6th input gears.
Tool number
: ST33200000 (J-26082)
WCIA0309E
End play standard value
:Refer to
TM-144, "Available Snap Rings"
.
SCIA0970E
Tool number
: ST30901000 (J-26010-01)
WCIA0310E
Tool number
A: ST33052000 ( — )
B: ST30032000 (J-26010-01)
WCIA0311E
End play standard value
: Refer to
SCIA0966E
MAINSHAFT AND GEARS
TM-125
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
G
H
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J
K
L
M
A
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TM
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MAINSHAFT AND GEARS
Exploded View
INFOID:0000000012200826
MAINSHAFT AND GEARS
Disassembly and Assembly
INFOID:0000000012200827
DISASSEMBLY
1.
Mainshaft front bearing
2.
Mainshaft bearing retainer
3.
Mainshaft
4.
Reverse main gear
5.
1st main gear
6.
1st main gear bushing
7.
1st needle bearing
8.
1st inner baulk ring
9.
1st synchronizer cone
10. 1st outer baulk ring
11. 1st-2nd spread spring
12. 1st-2nd shifting insert
13. 1st-2nd synchronizer hub
14. 2nd outer baulk ring
15. 2nd synchronizer cone
16. 2nd inner baulk ring
17. 1st-2nd coupling sleeve
18. 2nd main gear bushing
19. 2nd needle bearing
20. 2nd main gear
21. 3rd main gear
22. 3rd-4th mainshaft spacer
23. 4th main gear adjusting shim
24. 4th main gear
25. 5th main gear
26. 5th-6th mainshaft spacer
27. 6th main gear
28. 6th main gear adjusting shim 29. Mainshaft rear bearing
30. Mainshaft C-ring
31. C-ring holder
32. Snap ring
33. Mainshaft rear bearing adjust-
ing shim
: Apply gear oil.
: Replace the parts as a set.
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
PCIB1889E
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