Nissan Juke F15. Instruction — part 1232
TM-118
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
INPUT SHAFT AND GEARS
Disassembly and Assembly
INFOID:0000000012200825
DISASSEMBLY
1. Before disassembling, measure end play for 3rd, 4th, 5th, and
6th input gears.
2. Remove oil channel.
3. Press out input shaft rear bearing using Tool and a puller.
4. Remove snap ring.
5. Press out 6th input gear, 6th needle bearing, 6th input gear
bushing, 5th-6th synchronizer hub assembly, and 5th input gear
using Tool (A) and a puller (B).
6. Remove 5th needle bearing.
7. Press out 5th input gear bushing, thrust washer, 4th input gear,
4th needle bearing, 4th input gear bushing, 3rd-4th synchronizer
hub assembly, and 3rd input gear using Tool and a puller.
8. Remove 3rd needle bearing.
End play standard value
: Refer to
SCIA0966E
Tool number
: ST33052000 ( — )
SCIA1037E
Tool number
A: ST33052000 ( — )
PCIB1882E
Tool number
: ST33052000 ( — )
SCIA1030E
INPUT SHAFT AND GEARS
TM-119
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
9. Press out input shaft front bearing using a puller.
INSPECTION AFTER DISASSEMBLY
Input Shaft and Gears
Check items below. If necessary, replace them with new ones.
• Damage, peeling, dent, uneven wear, bending, etc. of shaft
• Excessive wear, damage, peeling, etc. of gears
Synchronizer
Check items below. If necessary, replace them with new ones.
• Damage and excessive wear of contact surfaces of coupling
sleeve, synchronizer hub and shifting insert
• Coupling sleeve and synchronizer hub must move smoothly.
• If any crack, damage, or excessive wear is found on cam face of
baulk ring or working face of insert, replace it.
BAULK RING CLEARANCE
• Single-cone synchronizer (4th, 5th, and 6th)
SCIA0920E
SCIA1074J
SMT387A
SMT867D
TM-120
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
INPUT SHAFT AND GEARS
Push baulk ring on the cone and measure the clearance between
baulk ring and cone. If measurement is below limit, replace it with a
new one.
• Double-cone synchronizer (3rd)
Check the clearance between outer baulk ring, synchronizer cone,
and inner baulk ring as follows.
CAUTION:
The clearances (A) and (B) are controlled with outer baulk
ring, synchronizer cone, and inner baulk ring as a set.
Replace them as a set if the clearances are outside the limit
value.
1. Measure the clearance (A) at 2 points or more diagonally oppo-
site using a dial indicator. And then calculate mean value.
2. Measure the clearance (B) at 2 points or more diagonally oppo-
site using a feeler gauge. And then calculate mean value.
Bearing
Clearance
Standard value : Refer to
Limit value
: Refer to
SMT140
SCIA0950E
Tool number
: ST30031000 (J-22912-01)
Clearance (A)
Standard value : Refer to
Limit value
: Refer to
PCIB0945E
Clearance (B)
Standard value : Refer to
.
Limit value
: Refer to
.
SCIA1084E
INPUT SHAFT AND GEARS
TM-121
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
Check items below. If necessary, replace them with new ones.
• Damage and rough rotation of bearing
ASSEMBLY
1. Install 3rd needle bearing to input shaft.
2. Install 3rd input gear, 3rd inner baulk ring, 3rd synchronizer cone, and 3rd outer baulk ring to input shaft.
CAUTION:
Replace 3rd inner baulk ring, 3rd synchronizer cone, and 3rd outer baulk ring as a set.
3. Install 3rd-4th spread springs, 3rd-4th shifting inserts, and 3rd-4th synchronizer hub onto 3rd-4th coupling
sleeve.
CAUTION:
• Be careful with orientation of 3rd-4th synchronizer hub.
• Do not reuse 3rd-4th synchronizer hub and 3rd-4th cou-
pling sleeve.
• Replace 3rd-4th synchronizer hub and 3rd-4th coupling
sleeve as a set.
• Be careful with orientation of 3rd-4th coupling sleeve.
• Be sure not to hook center projection of 2 spread springs
on same shifting insert.
MTF0041D
SCIA0921E
PCIB0799E
SCIA1083E
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