Nissan Juke F15. Instruction — part 179

CL-20

< UNIT REMOVAL AND INSTALLATION >

CLUTCH DISC AND CLUTCH COVER

INSPECTION AFTER INSTALLATION

Clutch Cover

Check diaphragm spring lever claws for unevenness with the lever

still on the vehicle. If they exceed the tolerance, adjust lever height,

using the diaphragm adjusting wrench (A) [SST: ST20050240 ( - )].

Tolerance for diaphragm spring
lever unevenness

: Refer to

CL-21,

"Clutch Cover"

.

JPDIB0160ZZ

SERVICE DATA AND SPECIFICATIONS (SDS)

CL-21

< SERVICE DATA AND SPECIFICATIONS (SDS)

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SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifications

INFOID:0000000012199564

Unit: mm (in)

Clutch Pedal

INFOID:0000000012199565

Unit: mm (in)

Clutch Disc

INFOID:0000000012199566

Unit: mm (in)

Clutch Cover

INFOID:0000000012199567

Unit: mm (in)

Engine type

MR16DDT

Transaxle type

RS6F94R

RS6F52H

Type of clutch control

Hydraulic

Clutch disc

Facing size (Outer dia.

× Inner dia. × Thickness)

230

× 155 × 3.2

(9.06

× 6.10 × 0.126)

Recommended clutch fluid

Refer to

MA-11, "Fluids and Lubricants"

.

Engine type

MR16DDT

Transaxle type

RS6F94R

RS6F52H

Clutch pedal height

169.7 – 179.7 (6.68 – 7.07)

Clutch pedal height at clutch disengagement

80 (3.15) or more

Clutch pedal play
[Looseness at clutch pedal pin]

2 – 8 (0.08 – 0.31)

[0 – 1.3 (0 – 0.051)]

Clearance between stopper rubber and clutch interlock switch
threaded end while clutch pedal is fully depressed.

0.74 – 1.96 (0.0291 – 0.0772)

Clearance between clutch pedal and clutch pedal position switch
threaded end while clutch pedal is fully released.

0.74 – 1.96 (0.0291 – 0.0772)

Engine type

MR16DDT

Transaxle type

RS6F94R

RS6F52H

Runout limit/diameter of the area to be measured

1.0 (0.039) / 220 (8.66) dia.

Maximum allowable spline backlash (at outer edge of disc)

0.9 (0.035)

Facing wear limit (depth to the rivet head)

0.35 (0.0138)

Engine type

MR16DDT

Transaxle type

RS6F94R

RS6F52H

Tolerance for diaphragm spring lever unevenness

0.7 (0.028) or less

CO-1

ENGINE

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SECTION

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CONTENTS

ENGINE COOLING SYSTEM

MR FOR NISMO RS MODELS

PRECAUTION . . . . . . . . . . . ...

3

PRECAUTIONS . . . . . . . . . . . . ...

3

Precautions for Removing Battery Terminal . . .....

3

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . . ...

3

PREPARATION . . . . . . . . . . .

5

PREPARATION . . . . . . . . . . . . ...

5

Commercial Service Tools . . . . . . . . . ...

5

SYSTEM DESCRIPTION . . . . . . . ..

6

DESCRIPTION . . . . . . . . . . . . .

6

Engine Cooling System . . . . . . . . . . .....

6

Engine Cooling System Schematic . . . . . . ...

7

SYMPTOM DIAGNOSIS . . . . . . . ...

8

OVERHEATING CAUSE ANALYSIS . . . . ..

8

Troubleshooting Chart . . . . . . . . . . . ...

8

PERIODIC MAINTENANCE . . . . . . .

10

ENGINE COOLANT . . . . . . . . . . ...

10

Inspection . . . . . . . . . . . . . . . .

10

Draining . . . . . . . . . . . . . . . . ...

10

Refilling . . . . . . . . . . . . . . . . ...

11

Flushing . . . . . . . . . . . . . . . . ...

12

RADIATOR . . . . . . . . . . . . . . .

14

RADIATOR CAP . . . . . . . . . . . . . .

14

RADIATOR CAP : Inspection . . . . . . . . ..

14

RADIATOR . . . . . . . . . . . . . . . .

14

RADIATOR : Inspection . . . . . . . . . . ..

14

REMOVAL AND INSTALLATION . . . ...

16

RADIATOR . . . . . . . . . . . . . .

16

Exploded View . . . . . . . . . . . . . . .

16

Removal and Installation . . . . . . . . . . .

16

Inspection . . . . . . . . . . . . . . . .

18

COOLING FAN . . . . . . . . . . . . ..

19

Exploded View . . . . . . . . . . . . . . .

19

Removal and Installation . . . . . . . . . . .

19

Disassembly and Assembly . . . . . . . . . .

19

Inspection . . . . . . . . . . . . . . . .

20

WATER PUMP . . . . . . . . . . . . ..

21

Exploded View . . . . . . . . . . . . . . .

21

Removal and Installation . . . . . . . . . . .

21

Inspection . . . . . . . . . . . . . . . .

21

THERMOSTAT . . . . . . . . . . . . ..

23

Exploded View . . . . . . . . . . . . . . .

23

Removal and Installation . . . . . . . . . . .

23

Inspection . . . . . . . . . . . . . . . .

24

WATER OUTLET . . . . . . . . . . . ..

25

Exploded View . . . . . . . . . . . . . . .

25

Removal and Installation . . . . . . . . . . .

25

Inspection . . . . . . . . . . . . . . . .

26

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .

28

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . .

28

Periodical Maintenance Specification . . . . . ..

28

Radiator . . . . . . . . . . . . . . . . ...

28

Thermostat . . . . . . . . . . . . . . . ..

28

Water Control Valve . . . . . . . . . . . .

28

MR EXCEPT FOR NISMO RS MODELS

PRECAUTION . . . . . . . . . . . ..

29

PRECAUTIONS . . . . . . . . . . . . .

29

Precautions for Removing Battery Terminal . . .

29

CO-2

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . . .

29

Precautions Necessary for Steering Wheel Rota-
tion after Battery Disconnect . . . . . . . . ..

30

PREPARATION . . . . . . . . . . ...

31

PREPARATION . . . . . . . . . . . . .

31

Commercial Service Tools . . . . . . . . ....

31

SYSTEM DESCRIPTION . . . . . . .

32

COMPONENT PARTS . . . . . . . . . ...

32

Radiator . . . . . . . . . . . . . . . . ..

32

Cooling Fan . . . . . . . . . . . . . . ....

32

Water Pump . . . . . . . . . . . . . . ....

32

Multi-way Control Valve . . . . . . . . . . ..

33

DESCRIPTION . . . . . . . . . . . . ...

34

Engine Cooling System . . . . . . . . . . ..

34

Engine Cooling System Schematic . . . . . ....

35

BASIC INSPECTION . . . . . . . . ...

37

RADIATOR . . . . . . . . . . . . . .

37

Cleaning the Radiator . . . . . . . . . . . .

37

SYMPTOM DIAGNOSIS . . . . . . . .

38

OVERHEATING CAUSE ANALYSIS . . . .

38

Diagnosis Chart by Symptom . . . . . . . . .

38

PERIODIC MAINTENANCE . . . . . .

40

ENGINE COOLANT . . . . . . . . . . ...

40

Inspection . . . . . . . . . . . . . . . ...

40

Draining and Filling . . . . . . . . . . . . .

40

Flushing . . . . . . . . . . . . . . . . ..

44

RADIATOR CAP . . . . . . . . . . . .

45

Radiator Cap Inspection . . . . . . . . . . .

45

REMOVAL AND INSTALLATION . . . ..

46

RADIATOR . . . . . . . . . . . . . .

46

Exploded View . . . . . . . . . . . . . .

46

Removal and Installation . . . . . . . . . . .

46

Inspection . . . . . . . . . . . . . . . .

49

COOLING FAN . . . . . . . . . . . . ..

50

Exploded View . . . . . . . . . . . . . .

50

Removal and Installation . . . . . . . . . . .

50

Disassembly and Assembly . . . . . . . . .

51

Inspection . . . . . . . . . . . . . . . .

51

WATER PUMP . . . . . . . . . . . . ...

52

Exploded View . . . . . . . . . . . . . .

52

Removal and Installation . . . . . . . . . . .

52

Inspection . . . . . . . . . . . . . . . .

53

MULTI-WAY CONTROL VALVE . . . . . ...

54

Exploded View . . . . . . . . . . . . . .

54

Removal and Installation . . . . . . . . . . .

54

Inspection . . . . . . . . . . . . . . . .

57

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

58

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . .

58

Periodical Maintenance Specification . . . . . .

58

Radiator . . . . . . . . . . . . . . . . ..

58