Nissan Juke F15. Instruction — part 661
EM-198
< REMOVAL AND INSTALLATION >
[MR EXCEPT FOR NISMO RS MODELS]
INTAKE MANIFOLD
1. Remove the engine cover. Refer to
EM-191, "Removal and Installation"
2. Pull out oil level gauge.
CAUTION:
After removal, block the oil level gauge guide openings with tape so that no foreign material enters
inside engine.
3. Disconnect the turbocharger boost sensor harness connector. Refer to
.
4. Remove air inlet tube 1, air inlet tube 2, and the air inlet hose. Refer to
5. Disconnect the water hose from the electric throttle control actuator.
• Install a clamp or plug onto the water hose for preventing coolant leakage.
CAUTION:
Allow the engine to fully cool before starting operation.
NOTE:
This work is not necessary when only the intake manifold is removed.
6. Disconnect the harness connector from the electric throttle control actuator.
7. Remove electric throttle control actuator.
CAUTION:
• Never subject parts to impact.
• Never disassemble or adjust. (Disassembly of this part is prohibited.)
8. Disconnect the harness connector and EVAP hose from the EVAP purge volume control solenoid valve.
CAUTION:
Never subject parts to impact.
9. Disconnect the vacuum tube and vacuum hose.
10. Disconnect the PCV hose (intake manifold side).
11. Follow the procedure below and remove the intake manifold.
• Loosen and remove bolts in the reverse order of the numerical
order shown in the figure.
NOTE:
Disregard the numerical order No.6 in removal.
CAUTION:
Block the openings with tape so that no foreign material
enters the engine.
12. If necessary, remove the EVAP purge control solenoid valve from the intake manifold.
CAUTION:
Never subject parts to impact.
INSTALLATION
Note the following, and install in the reverse order of removal.
Intake Manifold
1. Install the gasket to the intake manifold mounting groove.
2. Follow the procedure below and install the intake manifold.
: Vehicle front
E1BIA1279ZZ
INTAKE MANIFOLD
EM-199
< REMOVAL AND INSTALLATION >
[MR EXCEPT FOR NISMO RS MODELS]
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• Tighten the mounting bolts in the numerical order shown in the
figure.
NOTE:
• Tighten bolt the No.1 in two steps.
• The numerical order No.6 shows the second step.
3. Install in the reverse order of removal after this step.
CAUTION:
Since check valve is built-in inside vacuum hose (1), install
the vacuum hose fitting the arrow (A) to intake manifold
side (2).
Electric Throttle Control Actuator
• Tighten bolts of electric throttle control actuator equally and diagonally in several steps.
• Perform “Throttle Valve Closed Position Learning” after repair when removing harness connector of the elec-
tric throttle control actuator. Refer to
• Perform “Throttle Valve Closed Position Learning” and “Idle Air Volume Learning” after repair when replacing
electric throttle control actuator. Refer to
Inspection
INFOID:0000000012197389
INSPECTION AFTER REMOVAL
Vacuum Hose (With Check Valve)
Check the check valve. Refer to
.
INSPECTION AFTER INSTALLATION
Run the engine while checking the installation of parts. Check for exhaust gas leakage or noise.
: Vehicle front
E1BIA1279ZZ
JPBIA4441ZZ
EM-200
< REMOVAL AND INSTALLATION >
[MR EXCEPT FOR NISMO RS MODELS]
OIL PAN (LOWER)
OIL PAN (LOWER)
Exploded View
INFOID:0000000012197390
Removal and Installation
INFOID:0000000012197391
CAUTION:
Fill with engine oil 30 minutes or more after the oil pan is installed.
1.
O-ring
2.
Oil pan (upper)
3.
Oil pump drive chain tensioner
4.
Oil pump drive chain
5.
Crankshaft sprocket
6.
Oil pump sprocket
7.
O-ring
8.
Oil pump
9.
Oil pan drain plug
10. Drain plug washer
11. Oil pan (lower)
12. O-ring
13. Oil filter
14. Oil filter stud
15. O-ring
16.
Engine oil pressure control solenoid
valve
17. O-ring
18. Oil level gauge guide
19. Oil level gauge
20. Crankshaft position sensor
21. O-ring
22. Gasket
23. Plug
24. Rear oil seal
A.
.
B.
Oil pan side
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Sealing point
: Should be lubricated with oil.
, : Indicates that the parts is connected at points with same symbols in actual vehicle.
JSBIA5724GB
OIL PAN (LOWER)
EM-201
< REMOVAL AND INSTALLATION >
[MR EXCEPT FOR NISMO RS MODELS]
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NOTE:
For the check of each part after installation, refer to
.
REMOVAL
1. Drain engine oil. Refer to
.
2. Remove the oil pan (lower) according to the following procedure.
a. Loosen and remove bolts in the reverse order of the numerical
order shown in the figure.
NOTE:
Disregard the numerical order No.7 and No.11 in removal.
b. Cut off the liquid gasket using a seal cutter [SST: KV10111100 (J-37228)] and remove the oil pan (lower).
CAUTION:
• Never damage the mating surface.
• Never insert a screwdriver. This damages the mating surfaces.
INSTALLATION
CAUTION:
Never reuse drain plug washer.
1. Install oil pan (lower) as follows:
a. Use a scraper (A) to remove old liquid gasket from mating sur-
faces.
• Also remove old liquid gasket from mating surface of oil pan
(upper).
• Remove old liquid gasket from the bolt holes and threads.
CAUTION:
Never scratch or damage the mating surface when cleaning
off old liquid gasket.
: Engine front
JPBIA4364GB
JPBIA4366ZZ
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