Harley Davidson 2008 Touring Models. Electrical Diagnostics Manual — page 38
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Table E-11. Wire Harness Connectors
NO.
DESCRIPTION
MODEL
TYPE
LOCATION
[108]
T
achometer
FLHT/C
12-place Packard
Inner fairing (back of tachometer)
FL
TR
12-place Packard
Under bezel (back of tachometer)
[166]
ABS (If equipped)
All
20-place Molex
Under right side cover
em01171
1
2
3
12
[30B]
1
2
3
12
[30A]
TSM/TSSM/HSFM
To
1
2
5
7
[39B]
ignition
GY
fuse
1
2
5
7
[39A]
Speedometer
1
To
BK/GN
2
BN/GY
battery
15A
Data Link
fuse
Instruments
LGN/V
3
Connector
To
Fuse
GY
4
ignition
O
O
relay
[91A]
9
[166B]
1
2
3
5
[20B]
9
[166A]
69
[78B]
[78A]
69
ABS
(Optional)
ECM
Figure E-11. Initial Diagnostic Check (FLHR/C/S)
2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea) E-21
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Table E-12. Wire Harness Connectors
NO.
DESCRIPTION
TYPE
LOCATION
[30]
TSM/TSSM
12-place Deutsch
Cavity in crossmember at rear of bat-
tery box (under seat)
[39]
Speedometer
12-place Packard
Under console (back of speedometer)
[78]
ECM
73-place Packard
Under seat
[91]
Data link connector
4-place Deutsch
Under left side cover
[166]
ABS (If equipped)
20-place Molex
Under right side cover
E-22 2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea)
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Initial Diagnostic Check (Part 1 of 3)
Does Engine
start?
YES
YES
NO
NO
Starts and
Starts, then
Cranks, but
Engine will not
runs.
stalls.
will not start.
crank.
Check for Diagnostic Trouble
Codes (DTCs). See E.10
See 4.10 ENGINE
See 4.12 STARTS,
See 1.2 STARTING
SPEEDOMETER SELF
CRANKS, BUT WILL NOT
THEN STALLS.
SYSTEM DIAGNOSIS.
DIAGNOSTICS.
START.
DTCs found?
YES
NO
NO
Refer to applicable DTC priority chart.
Unable to enter
No DTCs
DTCs are listed by priority.
diagnostic mode.
displayed.
With Ignition Switch OFF, press and
For a list of symptoms that may not
Release Trip Odometer Reset Switch.
2
set DTCs, refer to Table E-10.
Does odometer display appear with
display backlighting?
YES
NO
Check for continuity to Ground at Breakout Box
terminal “7” (black). Wiggle harness during
STOP
1
continuity check.
Continuity present?
Go to Initial Diagnostic
Check (Part 2 of 3).
YES
NO
Check for battery voltage at
Breakout Box terminal “5” (black) of
Locate and repair open
Speedometer while wiggling harness.
between terminal “7”
Battery voltage continuously
and Ground.
present?
YES
NO
With Ignition Switch OFF and Speedometer
Connector [39] disconnected, check continuity
Locate and repair open
between Breakout Box terminals “8” and “11”.
between terminal “5”
Is continuity present when Trip Odometer Reset
and Battery Fuse.
Switch is depressed and infinity when released?
YES
NO
fc01643_en
Replace Trip Odometer
Replace Speedometer.
Reset Switch.
2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea) E-23
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Initial Diagnostic Check (Part 2 of 3)
Continued from Initial Diagnostic Check (Part 1 of 3).
Turn Ignition Switch to IGNITION.
Is odometer backlight present?
YES
NO
Perform “WOW” test. See E.10 SPEEDOMETER SELF
DIAGNOSTICS.
The following features should be functional:
1) backlight should illuminate
2) needle should sweep its full range of motion
3) LED’s that should illuminate:
Replace Speedometer.
• check engine
• battery
• security
• low fuel
• sixth gear
Are all features functional?
YES
NO
With Ignition Switch turned
With Ignition Switch turned
to IGNITION, check for
to ACCESS.
1
battery voltage at terminal
Is backlight present?
“1” of Breakout Box.
Battery voltage present?
YES
NO
YES
NO
Check for battery voltage at
Is Instrument
STOP
1
Breakout Box terminal “6”.
Replace Speedometer.
Fuse good?
Battery voltage present?
Go to Initial Diagnostic
YES
NO
YES
NO
Check (Part 3 of 3).
Replace
Is Accessory
Locate and repair open
Locate and repair
Speedometer.
Fuse good?
between terminal “1” of
source of fault.
connector [39] and
Replace
Instrument Fuse.
Instrument Fuse.
YES
NO
fc01644_en
Locate and repair open on
Locate and repair
(O/W) wire between
source of fault.
terminal “6” of connector
Replace Accessory Fuse.
[39] and Accessory Fuse.
E-24 2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea)
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Initial Diagnostic Check (Part 3 of 3)
Continued from Initial
2
Diagnostic Check (Part 2 of 3).
Is problem intermittent?
YES
NO
NO
Repeat Diagnostic Check
Speedometer inoperative
Tachometer inoperative
while wiggling harnesses.
(no vehicle speed).
(no engine speed).
Intermittent present?
Remove and inspect Vehicle
See Tachometer Inoperative
YES
NO
Speed Sensor (VSS).
(Part 1 of 2).
Debris present?
Under 2.4 SPEEDOMETER/
TACHOMETER.
Locate and repair
No trouble
intermittent.
found.
YES
NO
Check for damaged wiring/loose
connection between VSS and
Remove debris.
Electronic Control Module (ECM).
Reinstall VSS.
Is wiring damage/loose connection
present?
YES
NO
Locate and repair
Replace
source of fault.
Speedometer.
fc01100_en
2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea) E-25
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SPEEDOMETER SELF DIAGNOSTICS
E.10
illuminate. All lamps should illuminate, even those not
GENERAL
used in normal vehicle operations.
The speedometer is capable of displaying and clearing
•
If speedometer fails "WOW" test, check for battery, ground,
speedometer, tachometer, TSM/TSSM, and Electronic Control
ignition, trip odometer reset switch and accessory wiring
Module (ECM) Diagnostic Trouble Codes (DTCs) (diagnostic
to speedometer. If any feature in the speedometer is non-
mode).
functional, see
2.2 INITIAL DIAGNOSTIC CHECK:
DIAGNOSTICS
SPEEDOMETER.
Diagnostic Tips
Diagnostic Notes
•
For a quick check of speedometer function, a "WOW" test
Each reference number below correlates to a circled number
can be performed. Press and hold trip odometer reset
on the flow chart(s).
switch then turn Ignition Switch ON. Release trip odometer
1. To exit diagnostic mode, turn Ignition Switch OFF.
reset switch. See Figure E-12. Background lighting should
illuminate, gauge needles should sweep their full range
2. To clear DTCs for the selected module, press the trip
of motion, and indicator lamps (battery, security, low fuel,
odometer reset switch for more than 5 seconds when a
check engine, ABS, cruise, pursuit and sixth gear) should
DTC is displayed. This procedure will clear all DTCs for
the selected module.
ed01553
1
8
3
2
11
1
11
60
40
50
70
30
50
40
80
30
90
20
60
MPH
RPM x100
20
100
10
70
10
110
0
120
0
80
9
IF
D
D
7
7
2
6
10
9
8
5
4
10
4
5
6
FLHT, FLTR & FLHX
FLHR
1.
Speedometer
7. Check engine lamp
2.
Security lamp (key icon)
8. Battery discharge lamp
3.
Tachometer
9. Sixth gear lamp
4.
Cruise lamp
10. ABS lamp
5.
Odometer/trip-odometer/clock
11. Pursuit lamp
6.
Low fuel warning lamp
Figure E-12. Icons
E-26 2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea)
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Speedometer Self Diagnostics
While holding Trip Odometer Reset Switch in, turn
1
Ignition Switch to IGNITION.
Make sure Engine Stop Switch is in RUN position.
Release Trip Odometer
Reset Switch.
Does “diag” appear?
YES
NO
Press and release
See 2.2 INITIAL
Trip Odometer
DIAGNOSTIC CHECK:
Reset Switch.
To display DTCs for
SPEEDOMETER.
“PSSPtb” appears?
the
Electronic Control
Module (ECM), press
”P” flashing.
and hold Trip
Odometer Reset
To choose Turn Signal
Switch for more than 5
Module/Turn Signal
seconds.
Device
Security Module (TSM/
response?
TSSM), press and
release trip odometer
NO
reset switch.
To display DTCs for
“no rsp” displayed.
TSM/TSSM, press
See applicable code from other modules.
”S” flashing.
and Trip Odometer
Models not equipped with a Tachometer or
Reset Switch for
ABS will display “no rsp” normally.
To choose
more than 5 seconds.
If “no rsp” displayed on Odometer on
Speedometer,
Tachometer equipped vehicle, see 2.4
press and release the
SPEEDOMETER/ TACHOMETER.
Trip Odometer Reset
If “no rsp” displayed on Odometer on ABS
Switch.
equipped vehicle, see 6.1 ANTILOCK
To display DTCs for
BRAKE SYSTEM (ABS) GENERAL
Speedometer, press
INFORMATION.
and hold Trip
YES
”SP” flashing.
Odometer Reset
Switch for more than
5 seconds.
To choose Tachometer,
press and release Trip
DTC
“none” displayed.
2
displayed.
Odometer Reset Switch.
To display DTCs for
Tachometer, press
and hold Trip
”t” flashing.
Press and release
Odometer Reset
Switch for more than
Press and release
Trip Odometer
To choose Anti-Lock
Reset Switch.
5 seconds.
Trip Odometer
Brake System (ABS),
Are more DTCs
Reset Switch.
press and release Trip
displayed?
Part number of
Odometer Reset
module will be
Switch.
To display DTCs for
displayed.
NO
YES
ABS (if equipped),
press and hold Trip
”b” flashing.
Odometer Reset
“end” displayed.
Switch for more than
To clear all DTCs for selected
5 seconds.
module Trip Odometer Reset
To choose ECM, press
Switch for more than 5 seconds.
and release Trip Odometer
If DTCs are not to be cleared,
Reset Switch.
Press and release Trip Odometer
To exit, turn Ignition Switch
Reset Switch. Part number of
to OFF.
module will be displayed.
Press and release Trip Odometer
Reset Switch again to continue to
next module.
fc01278_en
2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea) E-27
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BREAKOUT BOX: TSM/TSSM
E.11
GENERAL
ed03008
PART NUMBER
TOOL NAME
HD-42682
BREAKOUT BOX
The BREAKOUT BOX (Part No. HD-42682) splices into the
main harness. Used in conjunction with a digital volt/ohmmeter
(DVOM), it allows circuit diagnosis of wiring harness and con-
2
nections without having to probe with sharp objects.
INSTALLATION
1.
Disarm security system
2.
Gain access to TSM/TSSM. See Service Manual.
1
3.
See Figure E-13. Depress latches on harness connector
[30B].
1. Terminal "1"
4.
Attach Breakout Box to connector.
2. Terminal "12"
a. Mate gray socket housing on Breakout Box with
Figure E-13. TSM/TSSM Connector Pins
TSM/TSSM connector [30A].
b. Mate gray pin housing on Breakout Box with harness
connector [30B].
REMOVAL
1. See Figure E-13. Depress latches on connector [30B].
2. Detach gray Breakout Box connector from TSM/TSSM
connector [30A].
3. Detach gray Breakout Box connector from wire harness
connector [30B].
4. Reinstall TSM/TSSM. See Service Manual
5. Install parts removed for access.
NOTE
Vehicle will not start with TSM/TSSM disconnected or incor-
rectly mounted.
Table E-13. TSM/TSSM Connector [30B]
TERMINAL
FUNCTION
TERMINAL
FUNCTION
1
Battery
7
Right turn switch input
2
Ignition
8
Left turn switch input
3
Serial data
9
Start relay control
4
Neutral switch
10
Clutch switch
5
Left turn feed
11
Alarm signal
6
Right turn feed
12
Ground
E-28 2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea)
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FAILS TO DISARM (TSSM ONLY)
E.12
GENERAL
DIAGNOSTICS
Security Equipped Vehicles Only
Diagnostic Tips
This section applies only to those vehicles equipped with the
•
Verify key fob battery voltage is at least 2.9 volts. See
optional Turn Signal Security Module (TSSM).
E.23 TSSM MAINTENANCE.
NOTE
•
Interference from physical surroundings may affect RF
transmission. Place fob next to left handgrip and disarm
Disarming function may require practice. The key fob button
with two clicks or move motorcycle to a new location and
must be pressed twice within 1.5 seconds to send the disarm
retest.
command. The action is very similar to double-clicking a com-
puter mouse. Light quick taps work best; very hard or very slow
•
Check for damage to antenna wire. Does left turn signal
taps are less likely to work.
work?
The key fob sends a RF signal to activate all remote TSSM
NOTE
functions. The left front turn signal switch wire serves as the
vehicle's antenna. If the TSSM does not respond (no confirm-
See E.7 ARMING/DISARMING (TSSM ONLY). Use only the
ation at arming/disarming system) or responds weakly (limited
proper key fob for your market and TSSM package.
range, won't consistently arm/disarm or synchronize), follow
Diagnostic Notes
the flow chart.
Each reference number below correlates to a circled number
Job/Time Code Values
on the flow chart(s).
Dealership technicians filing warranty claims should use the
1. After a battery disconnect, the TSSM will not enter the
job/time code values printed in bold text underneath the
configuration mode on the first attempt. All attempts to
appropriate repair.
assign a fob or enter the configuration mode will require
at least two attempts.
ed03009
Figure E-14. Key Fob Battery: TSSM
2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea) E-29
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em00032
W/V
5
5
Key fob antenna
(TSSM only)
[24B] [24A]
Left Directional Switch
40 Amp
MAXIFUSE
R
R
-
+
15 Amp
Battery
Fuse
Battery
[30B]
1
8
12
[30A]
1
8
12
TSSM
Figure E-15. Antenna Circuit
Table E-14. Wire Harness Connectors
NO.
DESCRIPTION
MODEL
TYPE
LOCATION
[24]
Left handlebar switches
FLHR/C/S
8-place Molex (gray)
Inside headlamp nacelle
FLHX,
16-place Molex (gray)
Inner fairing - left fairing support brace
FLHT/C/U
FLTR
16-place Molex (gray)
Inner fairing - left side of radio bracket
[30]
TSM/TSSM
All
12-place Deutsch
Cavity in crossmember at rear of battery
box (under seat)
E-30 2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea)
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Fails to Disarm
Correct key fob for
vehicle?
YES
NO
Obtain correct key fob or replace
Does left turn signal function?
key fob. Verify key fob is
synchronized to vehicle’s TSSM.
YES
NO
Replace fob battery and
See E.13 TURN
retest. See E.23 TSSM
SIGNAL ERRORS:
MAINTENANCE.
B1121, B1122, B1141.
Does key fob work?
YES
NO
System
Attempt to assign new key fob
OK.
1
to TSSM and retest.
Does key fob work?
6755
YES
NO
Replace TSSM.
System
Learn password and
OK.
perform setup.
6756
6757
fc01317_en
2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea) E-31
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TSM/TSSM TURN SIGNAL ERRORS: B1121,
B1122, B1141
E.13
GENERAL
ed02052
The turn signals will automatically cancel either based on the
speed/acceleration of the vehicle or based upon turn comple-
tion. See E.4 TSM/TSSM TURN SIGNAL FUNCTIONS.
For turn signal diagnostics, refer to Table E-15.
Job/Time Code Values
Dealership technicians filing warranty claims should use the
job/time code values printed in bold text underneath the
appropriate repair.
ed02065
Figure E-17. Tilting TSM/HFSM
DIAGNOSTICS
PART NUMBER
TOOL NAME
HD-41404-B
HARNESS CONNECTOR TEST KIT
Diagnostic Tips: All
•
Diagnostic Trouble Codes (DTCs) B1121 and B1122 will
illuminate the security lamp.
•
DTC B1141 will not illuminate the security lamp.
•
When the TSM/TSSM is in 4-way flasher mode, a fault on
either the left or right turn lamp output will not cause either
DTC B1121 and DTC B1122 to be set. If fault occurs on
both left and right outputs, then both DTC B1121 and DTC
B1122 will be set.
Figure E-16. TSM/TSSM
•
When the TSM/TSSM detects an over current or short to
ground condition, it will turn off the turn lamp outputs. The
outputs will be automatically reactivated once the fault is
removed.
Table E-15. Turn Signal Errors: TSM/TSSM
DTC
SYMPTOM
START WITH FLOW CHART
N/A
Turn signals cancel erratically
Turn Signal Error 1A Cancels Erratically (Part 2 of
2)
B1121, B1122, B1141
Turn signals will not flash, 4-way flashers inoper-
Turn Signal Error 2A Will Not Flash, 4-way Flashers
able
Inoperable: DTC B1121, B1122, B1141
N/A
Turn signals will not cancel upon turn completion
Turn Signal Error 1A Will Not Cancel Upon Turn
Completion (Part 1 of 2)
N/A
Left or right turn signals flash at double the normal
Turn Signal Error 3A Flash at Double Normal Rate,
rate while all bulbs are working
All Bulbs Working
E-32 2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea)
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em00033
IGNITION SWITCH LEGEND
Electronic
"X" INDICATES CONTINUITY
Control
BETWEEN LEAD WIRES
[78A] [78B]
Module
SWITCH
IN POSITION INDICATED
POSITION
RED/
RED/
RED
GRAY
BLACK
LOCK
X
Serial data
69
69
LGN/V
OFF
X
IGN
X
X
X
ACC
X
X
Main power
Ignition
at starter
40A
Switch
MAXIFUSE
[33A]
[30A]
[30B]
A B
[33B]
TSM/TSSM
Battery
1
1
BN/GY
[5B]
Ignition
2
2
GY
Serial data
3
3
LGN/V
Left turn feed output
5
5
V
Right turn feed output
6
6
BN
Right turn switch input
7
7
W/BN
Left turn switch input
8
8
W/V
Rear GND
Stud (Clean)
Ground
12
12
BK/GN
BK/GN
[GND2]
Turn Signal Module/
Turn Signal Security Module
TSM/HFSM
64-2B
Front GND
Hand Controls
Stud (Dirty)
Ignition - 15A
Right
BK
GY
R/BK
[GND1A]
1F
1E
Right Directional Switch
64-1B
Battery- 15A
Cruise Set/Resume Switch
BN/GY
R
Front Stop Lamp Switch
2D
2C
O/W
1
1
O/W
Accessories - 15A
O/W
W/BN
5
5
W/BN
1D
1C
[22A]
[22B]
1
4
7
[21A]
1
4
7
[21B]
O/W
1
1
O/W
W/V
5
5
W/V
[31A]
Front
1
2
5
6
Indicator
[24A] [24B]
Turn
Lamp
Signals
1
2
5
6
BN
[31B]
5
3
1
[7A]
BK
Clutch Switch
5
3
1
[7B]
Right
Left Rear
Turn
Horn Switch
Directional
Right
Left Directional Switch
Lamp
Directional
Left
[94B] [94A]
BK
Turn
Hand Controls
GND
V
Left
BN
Turn
BK
2
5
6
Left
Directional
Right Rear
BK
BK
Directional
V/BN
GND
Lamp
V
Turn
Figure E-18. Turn Signal Circuit (FLHR/C/S)
2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea) E-33
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Left
BK
em00034
Turn
V
Electronic
Indicator
Control
Lamps
Module/ECM
Right
BK
Turn
BN
5
4
1
[21B]
Hand Controls
Right
4
1
69
[78A]
[21A]
69
[78B]
LGN/V
Right Directional Switch
[30A]
[30B]
Battery
1
1
BN/GY
Cruise Set/Resume Switch
Ignition
2
2
GY
(Ultra models only)
Serial data
3
3
LGN/V
Left turn feed output
5
5
V
Front Stop Lamp Switch
Right turn feed output
6
6
BN
Right turn switch input
7
7
W/BN
Left turn switch input
8
8
W/V
Ground
12
12
BK/GN
[GND2]
O/W
1
1
O/W
BK/GN
Turn Signal
Module/Turn Signal
Rear GND Stud (Clean)
W/BN
5
5
W/BN
Security Module
TSM/TSSM
[64-2B]
[22A] [22B]
W/V
11
11
W/V
1F
Ignition - 15A
1E
GY
GY
W/BN
10
10
W/BN
64-1B
2D
Battery - 15A
2C
BN
8
8
BN
BN/GY
BN/GY
V
7
7
V
1D
Accessories - 15A
1C
O/W
5
5
O/W
O/W
O/W
W/V
5
5
W/V
[1A]
[1B]
O/W
1
1
O/W
[24A] [24B]
Front GND
Stud (Dirty)
Right Rear
[7A]
1
3
5
Directional
BK
D
D
BK
C
C
Lamp
B
B
[GND1]
1
3
5
A
A
[7B]
Horn Switch
[15A]
[15B]
Left Directional Switch
6
5
2
[94B]
Hand Controls
6
5
2
Left
[19B]
[94A]
RH Front
LH Front
Turn Signal
V/BN
1
[94A]
Turn Signal
1
3
2
3
2
BK
2
2
[31RA]
[31LA]
[18A]
[18B]
[31RB]
3
2
3
2
[31LB]
1
V/BN
1
2
Right
BK
2
4
BK
1
3
Directional
2
2
BN
3
1
BK
[45A]
[93A]
V
Left
Left Rear
Directional
Directional
Lamp
Figure E-19. Turn Signal Circuit (FLHX, FLHT/C/U, FLTR)
E-34 2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea)
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Table E-16. Wire Harness Connectors
NO.
DESCRIPTION
MODEL
TYPE
LOCATION
[1]
Main to interconnect har-
FLHT/C/U
16-place Molex (Black)
Inner fairing - right radio support bracket
ness
FL
TR
16-place Molex (Black)
Inner fairing - below radio (right side)
[5]
MAXIFUSE
All
2-place Packard
Under left side cover
[7]
Rear fender lights harness
All
8-place Multilock
Top of rear fender (under seat)
[15]
Main to interconnect har-
FLHT/C/U
4-place Packard
Inner fairing - right fairing bracket
ness
FL
TR
4-place Packard
Inner fairing - below radio (right side)
[18]
Left rear turn signal
All
2-place Multilock
Circuit board under tail lamp assembly
[19]
Right rear turn signal
All
2-place Multilock
Circuit board under tail lamp assembly
[21]
Indicator lamps
FLHR/C/S
8-place Deutsch
Under console
FLHT/C/U
10-place Multilock
Inner fairing - above radio
[22]
Right handlebar switches
FLHR/C/S
6-place Molex (Black)
Inside headlamp nacelle
FLHT/C/U
12-place Molex (Black)
Inner fairing right fairing support brace
[24]
Left handlebar switches
FLHR/C/S
8-place Molex (Gray)
Inside headlamp nacelle
FLHT/C/U
10-place Molex (Gray)
Inner fairing left fairing support brace
[30]
TSM/TSSM
All
12-place Deutsch
Crossmember at rear of battery box (under
seat)
[31]
Left/right
front
turn
FLHR/C/S
6-place Multilock
Inside headlamp nacelle
signal/auxiliary lamp
FLHT/C/U
4-place Multilock
Inner fairing left/right fairing support brace
[33]
Ignition Switch
FLHR/C/S
3-place Packard
Under console
FLHT/C/U
3-place Packard
Inner fairing - under radio
[78]
Electronic Control Module
All
36-place Packard
Under seat
(ECM)
Diagnostic Notes: All Turn Signal Flow
5. Connect gray HARNESS CONNECTOR TEST KIT (Part
No. HD-41404-B) adapters and patch cords to connector
Charts
[22] (right) or connector [24] (left).
Each reference number below correlates to a circled number
on the flow chart(s).
1. Gain access to vehicle's TSM/TSSM:
a. See Figure E-18. Position TSM/TSSM in same orient-
ation it is mounted on vehicle. Turn on Ignition Switch.
Turn on 4-way flashers by depressing both left and
right turn signal switches simultaneously. Turn Ignition
Switch off; 4-way flashers should continue to flash.
b. Tilt module greater than 45 degrees to the left.
c. Repeat step a.
d. Tilt module greater than 45 degrees to the right.
2. To enable diagnostic mode, see E.10 SPEEDOMETER
SELF DIAGNOSTICS.
3. Connect BREAKOUT BOX (Part No. HD-42682) (gray)
between TSM/TSSM connector [30A] and wiring harness
connector [30B]. See E.11 BREAKOUT BOX: TSM/TSSM.
4. Closely inspect handlebar controls for pinched wiring.
2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea) E-35
HOME
ed03010
Figure E-20. VSS Location (Under Starter)
E-36 2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea)
HOME
Turn Signal Error 1A Will Not Cancel Upon Turn Completion (Part 1 of 2)
Is Turn Signal Module/Turn Signal
Security Module (TSM/TSSM)
mounted properly?
YES
NO
Check if TSM/TSSM is configured
for solo or side car operation. See
Mount
E.3 TSM/TSSM VEHICLE
correctly.
DELIVERY.
Proper configuration?
YES
NO
Select proper
Do 4-way flashers cancel
1
vehicle
in both directions?
configuration.
YES
NO
Operate motorcycle at a speed greater
than 11 kph (7 MPH) in a straight line.
Replace TSM/TSSM.
Activate either turn signal. Turn signals
Perform setup and
should cancel after 20 flashes.
password learn.
Do turn signals cancel?
YES
NO
Does Speedometer
STOP
register vehicle speed?
YES
NO
Go to Turn Signal 1A Cancels
Erratically (Part 2 of 2).
Refer to 2.2
Replace TSM/TSSM.
INITIAL DIAGNOSTIC
Perform password learn
2
CHECK:
and setup.
SPEEDOMETER.
6773
fc01318_en
2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea) E-37
HOME
Turn Signal Error 1A Cancels Erratically (Part 2 of 2)
Continued from TSM/TSSM: Test E.13A (Part 1 of 2).
Check for voltage between Breakout Box terminal “8"
(Gray) and Ground at Breakout Box terminal “12” (Gray):
with left turn signal switch depressed, wiggle harness
between TSM/TSSM and left handlebar switches while
monitoring for voltage fluctuations or changes in turn
3
signal flash pattern.
Check for voltage between Breakout Box terminal “7”
(Gray) and Ground at Breakout Box terminal “12" (Gray):
with right turn signal switch depressed, wiggle harness
between TSM/TSSM and right handlebar switches while
monitoring for voltage fluctuations or changes in turn
signal flash pattern.
Are voltage fluctuations present?
YES
NO
Check for voltage between Breakout Box terminal “8” (Gray) and
Ground at Breakout Box terminal “12” (Gray): with left turn signal switch
NOT depressed, wiggle harness between TSM/TSSM and left handlebar
switches while monitoring for voltage fluctuations or turn signal activation.
Locate and repair
4
Check for voltage between Breakout Box terminal “7” (Gray) and
intermittent open.
Ground at Breakout Box terminal “12” (Gray): with right turn signal switch
NOT depressed, wiggle harness between TSM/TSSM and right handlebar
switches while monitoring for voltage fluctuations or turn signal activation.
Are voltage fluctuations present?
YES
NO
Turn Ignition Switch OFF.
Check for continuity between Breakout Box terminal “8”
(Gray) and Ground at Breakout Box terminal “12”
(Gray): with left turn signal switch depressed, wiggle
harness between TSM/TSSM and left handlebar
Locate and repair
switches.
4
intermittent short to
Check for continuity between Breakout Box terminal “7”
voltage.
(Gray) and Ground at Breakout Box terminal “12”
(Gray): with right turn signal switch depressed, wiggle
harness between TSM/TSSM and right handlebar
switches.
Is continuity present at any time?
YES
NO
System OK.
Review turn signal cancellation
Locate and repair
function with customer.
4
intermittent short to
See AUTOMATIC
ground.
CANCELLATION under E.1
TURN SIGNAL OVERVIEW.
fc01320_en
E-38 2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea)
HOME
Turn Signal Error 2A Will Not Flash, 4-way Flashers Inoperable: DTC: B1121, B1122, B1141
Turn Ignition Switch ON.
Are turn signal lamps on continuously?
YES
NO
Check for voltage on Breakout Box
terminal “5” (Gray) (left turn signals) or
terminal “6" (Gray) (right turn signals)
Activate 4-way flashers.
3
with Turn Signal Module/Turn Signal
Do any lamps illuminate?
Security Module (TSM/TSSM)
disconnected from Breakout Box.
Is battery voltage present?
YES
NO
YES
NO
Connector [30]
Replace TSM/TSSM.
STOP
Locate and repair
mated fully?
Learn password and
short to voltage
perform setup.
Go to Turn Signal
6790
6791
Error 2B Will Not
Flash, 4-way Flashers
Inoperable: DTC
YES
NO
B1121, B1122, B1141.
Place red meter lead at
terminal “1” (Gray) and black
Mate
3
meter lead at terminal “12”
connector.
(Gray) of Breakout Box.
Battery voltage present?
6792
YES
NO
Move red meter lead to
Breakout Box terminal “2”.
STOP
Battery voltage present?
Go to Turn Signal
Error 2C Will Not
YES
NO
Flash, 4-way
Flashers Inoperable:
DTC B1121, B1122,
Check for voltage at
B1141.
STOP
Ignition Fuse.
Battery voltage present
on both terminals?
Go to Turn Signal
Error 2D Will Not
Flash, 4-way
Flashers Inoperable:
DTC B1121, B1122,
B1141.
YES
NO
Locate and repair
open on (GY) wire
STOP
between Ignition Fuse
and TSM/TSSM.
6793
Go to 4.11 NO
ECM POWER.
fc01322_en
2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea) E-39
HOME
Turn Signal Error 2B Will Not Flash, 4-way Flashers Inoperable: DTC: B1121, B1122, B1141
Continued from Turn Signal Error 2A Will Not Flash, 4-way
Flashers Inoperable: DTC B1121, B1122, B1141.
Inspect bulbs on side that will not flash.
Are the bulbs OK?
YES
NO
Place jumper wire between terminals “1”
Replace bulbs
and “6” of Breakout Box.
as necessary.
Do the right turn signals (front and
6796
rear) illuminate?
YES
NO
Place a jumper wire between
Check for continuity between
terminals “1” and “5” of Breakout Box.
terminal “6” of Breakout Box and
Do the left turn signals (front and
lamps (front and rear).
rear) illuminate?
Continuity present?
YES
NO
YES
NO
Repair open between
Check for continuity
Repair open
lamps and TSM/TSSM
between terminal “5” of
ground circuit.
connector [30].
STOP
Breakout Box and lamps
6797
6798
(front and rear).
Continuity present?
Go to Turn Signal Error 3A
Flash at Double Normal
Rate, All Bulbs Working.
YES
NO
Repair open between
Repair open
lamps and TSM/TSSM
fc01323_en
ground circuit.
connector [30].
6799
6800
E-40 2008 Touring Diagnostics: Appendix E TSM/TSSM (Japan/Korea)
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