Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Service Manual — page 35
3.29
CRANKCASE ASSEMBLY
COUNTERBALANCER ASSEMBLY
INSTALLATION
TOOL NAME
PART NUMBER
CRANKSHAFT GUIDE
HD-42326-B
BALANCE SHAFT RETENTION PINS
HD-44062
HYDRAULIC TENSIONER COM-
PRESSOR
HD-44063
HYDRAULIC TENSIONER RETAINERS
HD-44408
BALANCE SHAFT SPROCKET
ALIGNMENT TOOL
HD-48615
TORQUE VALUE
FASTENER
24.4-29.8 Nm
18-22 ft-lbs
Balance shaft support screws
56.9-63.7 Nm
42-47 ft-lbs
Balance shaft bolts
1.
Install balance shafts and bearings. See
for balancer shaft
installation information.
NOTE
Never move or lift the crankcase by grasping the cylinder studs.
The crankcase is too heavy to be carried in this manner.
2.
If removed, install the flywheel assembly.
a.
Secure left crankcase half upright in engine stand.
b.
Slide CRANKSHAFT GUIDE (Part No. HD-42326-B)
onto flywheel sprocket shaft.
c.
Slide flywheel assembly into left crankcase half.
Remove guide.
3.
Rotate left crankcase in the engine stand until the balance
sprocket on the flywheel is facing straight upward
NOTE
Do not apply crankcase sealant to edge surface of balance
shaft housing. Improper preparation of housing could cause
balance sprocket misalignment and result in engine damage.
5
1
3
4
6
2
sm02802
Figure 3-161. Balance Shaft Support Torque Sequence
4.
With hydraulic tensioners compressed, slide balance shaft
support assembly over front and rear balance shafts.
5.
See
. Apply LOCTITE 262 HIGH STRENGTH
THREADLOCKER AND SEALANT (red) to threads of
screws for balance shaft housing. Insert screws and tighten
to 18-22 ft-lbs (24.4-29.8 Nm) in the sequence shown.
6.
See
. Rotate flywheel assembly to align the
mark (1) on flywheel balance sprocket to the 6 o'clock
position.
7.
Insert BALANCE SHAFT RETENTION PINS (Part No. HD-
44062) inside front and rear shaft supports to lock balance
shafts in place.
8.
Place spacer over front balance shaft.
9.
Install front sprocket (labeled "F") and rear sprocket
(labeled "R") over balance shafts with labels visible.
10. Loosely install a bolt and washer on each balance shaft.
3
2
1
sm02803
1. Alignment mark location
2. Crankshaft flat
3. Crankpin hole
Figure 3-162. Flywheel Alignment Mark
11. See
. Check alignment of flywheel sprocket
to each balance shaft sprocket using BALANCE SHAFT
SPROCKET ALIGNMENT TOOL (Part No. HD-48615).
a.
Slide tool over crankshaft and shoulder on timing
chain gear. Tighten screw onto crankshaft until it
bottoms on shoulder screw.
b.
Swing tool to each sprocket face.
c.
Alignment must be within 0.019 in. (0.48 mm) as
indicated by the steps on the bottom of the tool.
d.
The tool's outside step must clear the top surface of
the sprocket. The inside step must not pass over the
sprocket edge.
e.
To adjust alignment, add or remove spacers behind
front sprocket as necessary.
f.
Remove bolts, washers and front and rear sprockets
from balance shafts.
3-102 2013 Softail Service: Engine
5
4
3
2
1
sm02804
4.
1.
Sprocket too high
Sprocket
2.
5.
Part No. HD-48615
Sprocket too low
3. Sprocket height OK
Figure 3-163. Sprocket Alignment
12. See
. Install balance chain.
a.
Apply a very thin film of SCREAMIN' EAGLE
ASSEMBLY LUBE to balance chain.
b.
Insert front sprocket (labeled "F") and rear sprocket
(labeled "R") inside chain with colored links on chain
aligned with timing marks on sprockets.
c.
Slide rear chain/sprocket assembly onto rear balance
shaft with alignment marks visible. Align flywheel
sprocket to mark on chain. Install front sprocket.
13. Install
new
bolt and washer in each balance shaft and
tighten to 42-47 ft-lbs (56.9-63.7 Nm).
14. Verify alignment of all three timing marks on chain and
sprockets.
2013 Softail Service: Engine 3-103
3
2
1
sm02805
3.
2.
1.
Front alignment mark
Center alignment mark
Rear alignment mark
Figure 3-164. Balance Chain
15. See
. Install chain tensioner guides. A small
screwdriver may be used to aid installation.
a.
Install chain tensioner guide (1) (labeled "F" for front)
with label visible. Push down on guide until it snaps
into place on post.
b.
Install chain tensioner guide (2) (labeled "R" for rear)
with label visible. Push down on guide until i snaps
into place on post.
c.
Install lower chain tensioner guide (3) by snapping
both retention tabs (4) into place on chain guide sup-
port assembly.
16. See
. Release both hydraulic tensioners using
HYDRAULIC TENSIONER COMPRESSOR (Part No. HD-
44063) (1).
a.
Pump handle on tool to compress hydraulic tensioner.
b.
Remove HYDRAULIC TENSIONER RETAINERS
(Part No. HD-44408) (2) from lip of tensioner.
c.
Slowly release pressure on tool. Remove tool.
d.
Repeat procedure on remaining tensioner assembly.
NOTE
See
. If the ball at the end of the pin should sep-
arate and become loose in the engine assembly, severe engine
damage could occur.
17. Remove both BALANCE SHAFT RETENTION PINS (Part
No. HD-44062). Check that ball at tip of tool has not sep-
arated from pin.
5
1
2
3
4
sm02806
1. Front guide
2. Rear guide
3. Lower guide
4. Retention tabs
5. Rubber interconnect
Figure 3-165. Chain Tensioner Guides
3-104 2013 Softail Service: Engine
4
2
3
1
sm02798
1. Hydraulic tensioner compressor
2. Hydraulic tensioner retainers
3. Hydraulic tensioner
Figure 3-166. Hydraulic Tensioner Tools (Front Tensioner
Shown)
sm02800
Figure 3-167. Balance Shaft Retention Pin
CRANKCASE
TOOL NAME
PART NUMBER
CYLINDER LEAKDOWN TESTER
HD-35667-A
SPROCKET SHAFT OIL SEAL
INSTALLER
HD-39361-B
CRANKSHAFT GUIDE
HD-42326-B
SPROCKET SHAFT BEARING TOOL
HD-97225-55C
TORQUE VALUE
FASTENER
13.6 Nm
120
in-lbs
Crankcase bolt, 1st torque
20.3-25.8 Nm
15-19 ft-lbs
Crankcase bolt, final torque
1.
Secure left crankcase half in engine stand.
2.
Rotate crankcase assembly so that flywheel pinion shaft
is pointing straight up.
3.
See
. Install
new
rubber interconnect (5) on
balance shaft support assembly.
4.
See
. Verify correct alignment of all three
timing marks on chain and sprockets.
5.
Apply a bead of HARLEY-DAVIDSON HIGH PERFORM-
ANCE SEALANT - GRAY approximately 0.056 in. (1.42
mm) wide to the split line face of the right crankcase half.
6.
See
. Place CRANKSHAFT GUIDE (Part
No. HD-42326-B) (2) over end of crankshaft until it con-
tacts shoulder on shaft.
7.
Mate case halves. Remove tool.
8.
See
. Start the twelve crankcase bolts and
tighten in the following sequence.
a.
Finger-tighten each crankcase bolt.
b.
Tighten the crankcase bolts to 120
in-lbs
(13.6 Nm)
in the order shown.
c.
Following the same sequence, tighten each bolt to
15-19 ft-lbs (20.3-25.8 Nm).
9.
Rotate crankcase assembly so that sprocket shaft is
pointing straight up.
10. Apply a liberal amount of SCREAMIN' EAGLE ASSEMBLY
LUBE into main bearing and rotate flywheel assembly to
distribute.
11. Install thrust washer on sprocket shaft with "OUT" facing
out (and the chamfer inboard). If using original part without
markings, orient as required to preserve existing wear
pattern.
1
1
2
sm02808
1. Water pipe insulation
2. Crankshaft guide
Figure 3-168. Crankshaft Guide (Part No. HD-42326-B)
2013 Softail Service: Engine 3-105
2
12
6
9
3
7
11
5
1
4
8
10
sm02794
Figure 3-169. Tighten in Sequence Shown
12. See
. Install
new
oil seal into bearing bore.
Obtain pilot adapter, pilot shaft, short collar, bearing, large
flat washer and handle from SPROCKET SHAFT
BEARING TOOL (Part No. HD-97225-55C).
a.
Thread pilot adapter into sprocket shaft.
b.
Thread pilot shaft onto pilot adapter.
c.
Verify that lip garter spring is in place on both sides
of oil seal.
d.
Install sprocket shaft spacer in oil seal bore.
e.
With the lettering on the oil seal facing outward, slide
sprocket shaft spacer and oil seal over pilot shaft until
it contacts bearing bore.
f.
Slide SPROCKET SHAFT OIL SEAL INSTALLER
(Part No. HD-39361-B) over pilot shaft until it contacts
oil seal.
NOTE
Sparingly apply clean engine oil to threads of pilot shaft
to prolong service life and verify smooth operation.
g.
Slide short collar, bearing, large flat washer, and
thread handle onto pilot shaft to complete assembly
of tool.
13. Rotate handle clockwise until oil seal installer makes firm
contact with crankcase stator mount.
14. Remove tool components from sprocket shaft.
sm02348
Figure 3-170. Sprocket Shaft Oil Seal Installer
Compressed air can pierce the skin and flying debris from
compressed air could cause serious eye injury. Wear
safety glasses when working with compressed air. Never
use your hand to check for air leaks or to determine air
flow rates. (00061a)
NOTES
•
Individuals not using MAC leakdown testers supplied by
KENT-MOORE TOOLS must also calibrate line pressure
to 35 PSI (241 kPa) using a remote pressure regulator if
necessary.
•
All SNAP-ON meters will use a baseline of a 50% change
when outlet is plugged.
3-106 2013 Softail Service: Engine
15. See
. Remove screen and O-ring from chain
guide oil passage (2). Perform leakdown test to verify
proper assembly.
a.
Obtain CYLINDER LEAKDOWN TESTER (Part
No. HD-35667-A) and a leakdown tester nipple which
will fit inside the chain guide oil passage.
b.
Allow compressed air to run to discharge any water.
c.
Regulate air pressure to 35 PSI (241 kPa). Feed shop
air into leakdown tester and test for calibration. Place
your gloved thumb on and off the adapter outlet and
watch the pressure change.
d.
Apply a light coat of SCREAMIN' EAGLE ASSEMBLY
LUBE to nipple. Insert nipple into chain guide oil
passage (2).
e.
Record the change in pressure. A typical system will
read a 1-8 PSI (7-55 kPa) drop on a MAC meter or a
6-16% drop (SNAP-ON meter reads 56-66) from 35
PSI (241 kPa).
f.
If pressure drop is greater than 11 PSI (75 kPa) on a
MAC meter [greater than 20% on a SNAP-ON meter
(meter reads 70 or greater)], disassemble the engine
and inspect the rubber interconnect. Replace if
missing or damaged. If the interconnect is fine,
replace the chain guide bracket.
g.
Install chain guide screen and O-ring.
2
1
sm02810
1. Leakdown tester
2. Chain guide oil passage
Figure 3-171. Leakdown Test
16. Rotate crankcase in engine stand so that cam cover flange
is facing upward.
17. Apply a liberal amount of SCREAMIN' EAGLE ASSEMBLY
LUBE into main bearing and rotate flywheel assembly to
distribute.
18. Install oil pump and cam support plate. See
19. Complete engine assembly.
2013 Softail Service: Engine 3-107
3.30
OIL TANK: ALL BUT FXSB
REMOVAL AND DISASSEMBLY
TOOL NAME
PART NUMBER
OIL LINE REMOVING TOOL
HD-44455
Oil Tank
1.
Remove seat.
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explosion,
which could result in death or serious injury. (00049a)
2.
Disconnect both battery cables, negative cable first, and
remove battery. See
3.
Remove battery caddy. See
4.
Remove rear exhaust pipe. See
5.
Drain oil tank. See
6.
Remove rear fender assembly.
7.
Remove splash guard.
a.
Remove fastener securing bottom of splash guard.
b.
Pull bottom of splash guard from frame tabs.
c.
Detach top of splash guard from rear fork tube.
NOTE
To ease installation, make note of wire and hose routing before
removing electrical panel and oil tank.
8.
Remove EVAP hose and wiring from clip on left side of
electrical panel.
9.
Remove fasteners securing electrical panel. Move panel
aside.
10. See
. Remove two bolts from behind main
fuse.
11. See
. Remove two bolts (22).
12. Remove two bolts with washers (19) from top bracket (18).
13. Cut lower drain hose clamp (2) from frame.
14. Cut clamp (4) from either side of oil feed hose (5).
15. Remove positive battery cable from starter motor post.
16. See
. Detach vent (1) and return (2) oil lines
at front of tank using OIL LINE REMOVING TOOL (Part
No. HD-44455).
a.
Slide cover (3) away from oil line.
b.
Insert tool (4) inside retainer (5).
c.
Pull oil line straight out from tank leaving oil line
retainer (5) inside tank.
17. Remove oil tank from right side of vehicle.
4
5
2
3
1
sm02835
1. Vent line
2. Return line
3. Cover
4. Oil line removing tool
5. Oil line retainer
Figure 3-172. Line Cover
sm07277
Figure 3-173. Wire Shield Fasteners
3-108 2013 Softail Service: Engine
1
22
17
16
21
23
20
19
18
17
16
15
13
9
13
8
10
11
12
12
11
10
6
4
5
4
3
2
2
7
14
12
13
sm03323a
13.
1.
Oil line retainer (small) (3)
Drain plug and O-ring
2.
14.
Clamp (2)
Oil line fitting (small)
15.
3.
Oil tank
Drain hose
4.
16.
Clamp (2)
Spacer (3)
17.
5.
Grommet (3)
Oil feed hose
6.
18.
Oil line clip
Top bracket
19.
7.
Bolt (2)
Feed line
8.
20.
Return line
Bolt
21.
9.
Dipstick
Vent line
10.
22.
Oil line retainer (large) (2)
Bolt (2)
23.
11.
Clip nut (2)
Oil line fiitting (large) (2)
12. O-ring (3)
Figure 3-174. Oil Tank
2013 Softail Service: Engine 3-109
Oil Line Fittings/Retainers
NOTES
•
There are two sizes of oil line retainers and fittings. Use
the appropriate sized oil line tool for all service procedures.
See
•
See
. Small retainers connect the vent (1)
and return lines (2) to the oil tank. A small retainer and
fitting also connects the vent line (3) to the engine.
•
Large retainers and fittings attach the return (4) and feed
lines (5) to the engine.
•
See
. Do not remove oil line retainers from
engine fittings or oil tank unless retainers, O-rings, and/or
spacers are damaged.
•
See
. O-rings (1) and spacer (2) are not sold
separately. If either O-rings or spacer are damaged, oil
line retainer assembly must be replaced.
1.
Insert OIL LINE O-RING TOOL (Part No. HD-44455)(4)
inside retainer (3).
2.
Squeeze tabs on retainer and withdraw tool, retainer, both
O-rings and spacer. Discard retainer, O-rings and spacer.
3.
Insert tool (4) through
new
retainer (3).
4.
Insert tool, retainer, spacer and O-rings into engine fitting
or oil tank until tabs on retainer lock into place. Do not
damage O-rings during installation.
5.
Carefully withdraw tool leaving retainer assembly in place.
2
1
sm03324
1. O-ring tool (2 sizes)
2. Oil line tool (2 sizes)
Figure 3-175. Oil Line Tools
1
2
3
4
5
sm03325
1. Vent line to oil tank (small retainer)
2. Return line to oil tank (small retainer)
3. Vent line to engine (small retainer and fitting)
4. Return line to engine (large retainer and fitting)
5. Feed line to engine (large retainer and fitting)
Figure 3-176. Oil Line Fittings/Retainers
4
2
3
1
5
sm03326
1. O-ring tool
2. Engine fitting and retainer
3. Tool, retainer, O-rings and spacer
4. Engine fitting without retainer
5. Tabs
Figure 3-177. Oil Line Retainers (Parts Removed From
Engine for Clarity)
3-110 2013 Softail Service: Engine
1
2
3
4
sm03327
1. O-rings (2)
2. Spacer
3. Retainer
4. Tool
Figure 3-178. O-rings and Spacer
INSTALLATION
TOOL NAME
PART NUMBER
HOSE CLAMP PLIERS
HD-97087-65B
TORQUE VALUE
FASTENER
4.1-6.8 Nm
36-60
in-lbs
Electrical panel fasteners
4.1-5.4 Nm
36-48
in-lbs
Splash guard fastener
1.
See
. Slide oil tank into position within frame.
Install two bolts (19) through top bracket to hold tank in
place.
2.
Install two bolts (22) from back side of tank.
3.
Install
new
clamp (4) to attach oil feed hose (5) to oil tank.
4.
Crimp clamp using HOSE CLAMP PLIERS (Part No. HD-
97087-65B).
5.
Position drain hose outboard of the electrical panel and
inboard of the brake line and frame harness. Attach drain
hose to frame.
6.
Install
new
clamp (2) over oil drain line and install drain
line.
7.
Crimp clamp using HOSE CLAMP PLIERS (Part No. HD-
97087-65B).
8.
See
. Connect vent and return lines to tank.
No tools are necessary for this step. Insert lines straight
into fittings without digging or gouging O-rings. Remove
any labels used to identify lines during removal process.
NOTE
In next step, make sure electrical box is located under wire
shield.
9.
See
. Install two bolts to attach wire shield to
frame.
10. Install the three fasteners securing the electrical panel and
torque to 36-60
in-lbs
(4.1-6.8 Nm).
11. Install EVAP hose and wiring into clip on left side of elec-
trical panel.
12. Install splash guard.
a.
Attach top of splash guard to rear fork tube.
b.
Push in bottom of splash guard until it snaps into place
over frame tabs.
c.
Install fastener securing bottom of splash guard and
torque to 36-48
in-lbs
(4.1-5.4 Nm).
13. Install rear fender.
14. Install exhaust system. See
15. Install positive battery cable to starter and install battery
caddy. See
Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)
16. Install battery and connect cables, positive cable first.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
17. Install seat.
18. Fill oil tank and check oil level after running motorcycle on
side stand. See
sm07277
Figure 3-179. Wire Shield Fasteners
2013 Softail Service: Engine 3-111
3.31
OIL TANK: FXSB
REMOVAL AND DISASSEMBLY
TOOL NAME
PART NUMBER
OIL LINE REMOVING TOOL
HD-44455
Oil Tank
1.
Remove seat.
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explosion,
which could result in death or serious injury. (00049a)
2.
Remove battery. See
3.
Remove battery caddy.
4.
Remove rear exhaust pipe. See
5.
Drain oil tank. See
6.
Remove rear fender assembly. See
7.
Remove rear wheel. See
.
8.
Remove two fasteners securing wire shield to frame.
9.
Remove splash guard. See
10. Remove fasteners securing top of electrical panel to oil
tank.
11. See
. Remove two bolts (21) securing rear
of oil tank.
12. Remove two bolts with washers (18) on top front of oil
tank.
13. Cut lower drain hose clamp (2) from frame.
14. See
. Detach feed line to engine (1), return
line to oil tank (2), and vent line (3) using OIL LINE
REMOVING TOOL (Part No. HD-44455).
a.
Insert oil line removing tool (4) inside retainer (5).
b.
Pull oil line straight out, leaving oil line retainer inside
tank.
15. Remove oil tank from right side of vehicle.
1
2
3
4
5
sm03891a
1. Feed line to engine
2. Return line to oil tank
3. Vent line
4. Oil line removing tool
5. Retainer
Figure 3-180. Oil Lines
3-112 2013 Softail Service: Engine
1
21
16
15
20
19
18
17
16
15
14
12
8
12
7
9
10
11
11
10
9
9
9
5
3
2
4
6
13
11
sm03920a
15.
8.
1.
Spacer (3)
Vent line
Drain plug and O-ring
2.
16.
9.
Clamp
Grommet (3)
Oil line retainer (large) (4)
10.
3.
17.
Oil line fiitting (large) (2)
Drain hose
Top bracket
18.
11.
4.
Bolt (2)
O-ring (3)
Clamp
5.
19.
12.
Dipstick
Bolt
Oil line retainer (small) (2)
13.
6.
20.
Oil line fitting (small)
Feed line
Cap
21.
14.
7.
Bolt (2)
Oil tank
Return line
Figure 3-181. Oil Tank
2013 Softail Service: Engine 3-113
Oil Line Fittings/Retainers
NOTES
There are two sizes of oil line retainers and fittings. Use the
appropriate sized oil line tool for all service procedures. See
.
•
See
. Small retainers connect the vent line
(3) to the oil tank and to the engine.
•
Large retainers connect the feel line to engine (1) and
return line to oil tank (2) to the oil tank and to the engine.
•
See
. Do not remove oil line retainers from
engine fittings or oil tank unless retainers, O-rings, and/or
spacers are damaged.
•
See
. O-rings (1) and spacer (2) are not sold
separately. If either O-rings or spacer are damaged, oil
line retainer assembly must be replaced.
1.
Insert OIL LINE REMOVING TOOL (Part No. HD-44455)
(4) inside retainer (3).
2.
Squeeze tabs on retainer and withdraw tool, retainer, both
O-rings and spacer. Discard retainer, O-rings and spacer.
3.
Insert tool (4) through
new
retainer (3).
4.
Insert tool, retainer, spacer and O-rings into engine fitting
or oil tank until tabs on retainer lock into place. Do not
damage O-rings during installation.
5.
Carefully withdraw tool leaving retainer assembly in place.
2
1
sm03324
1. O-ring tool (2 sizes)
2. Oil line tool (2 sizes)
Figure 3-182. Oil Line Tools
1
2
3
sm03896a
1. Feed line to engine
2. Return line to oil tank
3. Vent line
Figure 3-183. Oil Line Fittings/Retainers
4
2
3
1
5
sm03326
1. O-ring tool
2. Engine fitting and retainer
3. Tool, retainer, O-rings and spacer
4. Engine fitting without retainer
5. Tabs
Figure 3-184. Oil Line Retainers (Parts Removed From
Engine for Clarity)
3-114 2013 Softail Service: Engine
1
2
3
4
sm03327
1. O-rings (2)
2. Spacer
3. Retainer
4. Tool
Figure 3-185. O-rings and Spacer
INSTALLATION
TOOL NAME
PART NUMBER
HOSE CLAMP PLIERS
HD-97087-65B
TORQUE VALUE
FASTENER
16.3-20.3 Nm
12-15 ft-lbs
Oil tank bolts
4.1-6.8 Nm
36-60
in-lbs
Electrical panel fastener
4.1-6.8 Nm
36-60
in-lbs
Splash guard fasteners
1.
See
. Slide oil tank into position within frame.
2.
Install bolts (18, 21). Tighten to 12-15 ft-lbs (16.3-20.3
Nm).
3.
Attach drain hose and install
new
clamp (2) to frame.
Crimp clamp using HOSE CLAMP PLIERS (Part No. HD-
97087-65B).
4.
Secure wire harness and rear brake line to drain at frame
with a cable strap.
5.
Secure wire shield to frame with both fasteners.
6.
See
. Connect vent line, return line to oil tank,
and feed line to engine.
7.
Install fasteners securing top of electrical panel to oil tank.
Tighten to 36-60
in-lbs
(4.1-6.8 Nm).
8.
Install splash guard. Tighten to 36-60
in-lbs
(4.1-6.8 Nm).
9.
Install rear fender. See
10. Install exhaust system. See
11. Install battery caddy. See
Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)
12. Install battery and connect cables, positive cable first.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
13. Install seat.
14. Fill oil tank and check oil level after running motorcycle on
side stand. See
2013 Softail Service: Engine 3-115
SUBJECT
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PAGE NO.
FUEL
SYSTEM
4.1
FASTENER TORQUE VALUES
FASTENER TORQUE VALUES IN THIS
CHAPTER
The table below lists torque values for all fasteners presented
in this chapter.
NOTES
TORQUE VALUE
FASTENER
4.3 AIR CLEANER ASSEMBLY, Installation
4.5-6.8 Nm
40-60
in-lbs
Air cleaner bracket screws
4.3 AIR CLEANER ASSEMBLY, Installation
4.1-6.8 Nm
36-60
in-lbs
Air cleaner cover screw
4.3 AIR CLEANER ASSEMBLY, Installation
29.9-32.6 Nm
22-24 ft-lbs
Breather bolts, cylinder head
4.19 EVAPORATIVE EMISSIONS CONTROL
SYSTEM, Charcoal Canister
10.2-12.9 Nm
90-114
in-lbs
Charcoal canister screws
4.7 CONSOLE: FXS, FXSB, Installation
3.4-5.7 Nm
30-50
in-lbs
Console mounting nut: FXS/B
4.10 ENGINE TEMPERATURE SENSOR
(ET), Installation
13.6-20.3 Nm
120-180
in-lbs
Engine temperature (ET) sensor
4.17 EXHAUST SYSTEM, System: FLSTN,
FLSTF/B, FLS, FXS
27.1-33.9 Nm
20-25 ft-lbs
Exhaust carriage bolt flange locknut:
FLSTN, FLSTF/B, FLS, FXS
4.17 EXHAUST SYSTEM, System: FLSTC, FXST,
FXSB
20.4-27.1 Nm
15-19 ft-lbs
Exhaust interconnect clamp: FLSTC,
FXST, FXSB
4.17 EXHAUST SYSTEM, System: FLSTC, FXST,
FXSB
1.0-2.0 Nm
9-18
in-lbs
Exhaust manifold clamp lower nut, 1st
torque: FLSTC, FXST, FXSB
4.17 EXHAUST SYSTEM, System: FLSTN,
FLSTF/B, FLS, FXS
1.0-2.0 Nm
9-18
in-lbs
Exhaust manifold clamp lower nut, 1st
torque: FLSTN, FLSTF/B, FLS, FXS
4.17 EXHAUST SYSTEM, System: FLSTN,
FLSTF/B, FLS, FXS
11.3-13.6 Nm
100-120
in-lbs
Exhaust manifold clamp lower nut, final
torque: FLSTN, FLSTF/B, FLS, FXS
4.17 EXHAUST SYSTEM, System: FLSTC, FXST,
FXSB
11.3-13.6 Nm
100-120
in-lbs
Exhaust manifold clamp lower nut final
torque: FLSTC, FXST, FXSB
4.17 EXHAUST SYSTEM, System: FLSTC, FXST,
FXSB
11.3-13.6 Nm
100-120
in-lbs
Exhaust manifold clamp upper nut:
FLSTC, FXST, FXSB
4.17 EXHAUST SYSTEM, System: FLSTN,
FLSTF/B, FLS, FXS
11.3-13.6 Nm
100-120
in-lbs
Exhaust manifold clamp upper nut:
FLSTN, FLSTF/B, FLS, FXS
4.17 EXHAUST SYSTEM, Mufflers: FLSTN,
FLSTF/B, FLS, FXS
27.1-33.9 Nm
20-25 ft-lbs
Exhaust pipe clamp locknut: FLSTN,
FLSTF/B, FLS, FXS
4.17 EXHAUST SYSTEM, System: FLSTC, FXST,
FXSB
27.1-33.9 Nm
20-25 ft-lbs
Exhaust system interconnect tube
fasteners: FLSTC, FXST, FXSB
4.16 FUEL PUMP AND FUEL GAUGE SENDING
UNIT, Installation
2.0-2.7 Nm
18-24
in-lbs
Fuel pump/fuel gauge sending unit
screws
4.15 FUEL INJECTORS, Installation
10.2-12.4 Nm
90-110
in-lbs
Fuel supply tube fastener
4.6 FUEL TANK, Installation
38.0-43.4 Nm
28-32 ft-lbs
Fuel tank screw, front
4.6 FUEL TANK, Installation
24.4-29.8 Nm
18-22 ft-lbs
Fuel tank screw, rear
4.7 CONSOLE: FXS, FXSB, Installation
24.4-29.8 Nm
18-22 ft-lbs
Fuel tank screw, rear
4.5 FUEL PRESSURE TEST, Testing
3.4-5.7 Nm
30-50
in-lbs
Instrument console acorn nut
4.6 FUEL TANK, Installation
3.4-5.7 Nm
30-50
in-lbs
Instrument console acorn nut
4.10 ENGINE TEMPERATURE SENSOR
(ET), Installation
3.4-5.7 Nm
30-50
in-lbs
Instrument console acorn nut
4.16 FUEL PUMP AND FUEL GAUGE SENDING
UNIT, Installation
3.4-5.7 Nm
30-50
in-lbs
Instrument console acorn nut
4.9 INTAKE AIR TEMPERATURE SENSOR
(IAT), Installation
1.7-2.3 Nm
15-20
in-lbs
Intake air temperature sensor (IAT)
fastener
4.11 INDUCTION MODULE, Installation
1.8-2.3 Nm
16-20
in-lbs
Manifold mounting screws, 1st torque
2013 Softail Service: Fuel System 4-1
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