Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Service Manual — page 24
6.8
TRANSMISSION CASE
REMOVAL
For information on pulling transmission case from frame, see
3.14 REMOVING ENGINE FROM CHASSIS
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explosion,
which could result in death or serious injury. (00049a)
1.
Disconnect battery, negative cable first. See
TERY MAINTENANCE, Disconnection and Removal
2.
Drain engine oil. See
.
3.
Drain transmission lubricant. See
LUBRICANT, Changing Transmission Lubricant
.
4.
Remove starter. See
5.
Remove upper and lower fasteners from seat post. Discon-
nect coil connector and remove the post with coil attached.
6.
Remove transmission assembly. See
.
7.
Position jack under lower frame crossmember to support
rear of motorcycle. Slide wooden blocks beneath the
crankcase to support the weight of the engine and trans-
mission assembly.
NOTE
When removing pivot shaft, make note of spacer position on
each side of transmission. Spacers differ slightly in length from
each other and must be installed on the same side from which
they were removed.
8.
Remove pivot shaft. See
9.
Disconnect
vehicle
speed
sensor
(VSS).
See
7.27 VEHICLE SPEED SENSOR (VSS), Removal
10. Disconnect neutral switch. See
11. Mark splines on shift arm and shift shaft to assist in
assembly. Remove shift arm from shift shaft.
12. Remove four fasteners that connect transmission to
engine.
NOTE
See
. Do not use a hammer to remove transmission.
If the transmission sticks or binds on the ring dowels, gently
pry away from crankcase using the pry point.
13. Move transmission rearward until two ring dowels in lower
flange are free of crankcase. Remove transmission case
from left side of the motorcycle.
sm05040
Figure 6-50. Bearing Housing Pry Point
INSTALLATION
TORQUE VALUE
FASTENER
20.3 Nm
15 ft-lbs
Transmission mounting bolts,
1st torque
46.1-52.9 Nm
34-39 ft-lbs
Transmission mounting bolts,
final torque
19.0-28.5 Nm
14-21 ft-lbs
Transmission drain plug
1.
Install
new
ground post at top of transmission case.
Tighten ground post until snug.
NOTE
A new transmission case comes with the shifter shaft sleeve
and seal, centering screw, countershaft needle bearing and
main drive gear bearing and seal installed.
2.
Thoroughly wipe all engine oil from pockets in crankcase
flange.
3.
Install
new
gasket engaging two index pins in holes of
transmission flange.
4.
See
. Verify that transmission dowels are
seated. Place transmission case into position behind
crankcase. Mate engine and transmission flanges.
NOTE
Use new transmission mounting bolts when installing transmis-
sion case. Do not reuse old bolts.
5.
Tighten fasteners.
a.
Using a crosswise pattern,
hand tighten
fasteners.
Shorter bolts are installed at the top, longer bolts are
installed at the bottom.
b.
Alternately tighten bolts to 15 ft-lbs (20.3 Nm) in the
same crosswise pattern.
c.
Final tighten bolts to 34-39 ft-lbs (46.1-52.9 Nm).
NOTE
When installing pivot shaft, make sure spacers are installed
on the same side from which they were removed. Spacers
differ slightly in length from each other.
6-30 2013 Softail Service: Transmission
6.
Install pivot shaft. See
7.
Install shift shaft on shift arm.
8.
Install transmission assembly and main drive gear. See
6.6 TRANSMISSION ASSEMBLY, Installation
.
9.
Adjust drive belt tension. See
10. Install primary chaincase. See
.
NOTE
Replace the gasket between the primary chaincase cover and
chaincase each time the cover is removed. Failure to replace
this gasket may cause primary chaincase leaks.
11. Install primary chaincase cover. See
12. Install the exhaust system. See
13. Clean and install transmission drain plug. Tighten to 14-
21 ft-lbs (19.0-28.5 Nm). Place motorcycle in an upright
position. Fill transmission to proper level with fresh trans-
mission fluid. See
Do not overfill the primary chaincase with lubricant.
Overfilling can cause rough clutch engagement, incomplete
disengagement, clutch drag and/or difficulty in finding
neutral at engine idle. (00199b)
14. Fill primary. See
1.9 PRIMARY CHAINCASE LUBRICANT
.
15. Fill engine oil. See
Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)
16. Connect battery cables.
4
2
1
3
sm02180
Figure 6-51. Transmission Housing to Crankcase Torque
Sequence
DISASSEMBLY
Shifter Arm Assembly
1.
See
. After removing bearing housing
assembly, remove screw (8) and shifter rod lever (9) from
the shifter pawl lever assembly (1).
2.
Remove retaining ring (7), washer (6) and seal (5). Discard
retaining ring and seal. Pull shifter pawl lever assembly
out of the transmission case.
3.
Inspect sleeve (2) inside transmission case.
CLEANING AND INSPECTION
Compressed air can pierce the skin and flying debris from
compressed air could cause serious eye injury. Wear
safety glasses when working with compressed air. Never
use your hand to check for air leaks or to determine air
flow rates. (00061a)
1.
Clean all parts in solvent except the case and main drive
gear needle bearings. Blow parts dry with low pressure
compressed air.
NOTE
Never wash the transmission case and needle bearings with
solvent. Normal cleaning methods will wash dirt or other con-
taminants into the bearing case (behind the needles) leading
to bearing failure.
2.
See
. Inspect the shifter pawl lever assembly
(1) for wear. Replace assembly if pawl ends are damaged.
Replace centering spring (3) if elongated.
3.
Inspect the shifter spring (4). Replace if the spring fails to
hold the pawl on the cam pins.
2013 Softail Service: Transmission 6-31
4.
Thoroughly clean the oil pan with solvent.
5.
Inspect preformed transmission top cover vent hose for
damage. Replace as necessary. Use low-pressure com-
pressed air to verify that hose and fitting are unobstructed.
4
1
2
3
5
7
8
11
9
6
10
sm03066
1. Shifter pawl lever assembly
2. Sleeve (inside transmission case)
3. Shift lever centering spring
4. Shifter shaft lever spring
5. Seal
6. Washer
7. Retaining ring
8. Screw
9. Shifter rod lever
10. Washer
11. Screw
Figure 6-52. Shifter Arm Assembly
ASSEMBLY
TORQUE VALUE
FASTENER
24.4-31.2 Nm
18-23 ft-lbs
Shifter pawl centering screw
24.4-29.8 Nm
18-22 ft-lbs
Shifter rod lever pinch screw,
transmission lever
Countershaft Needle Bearing Replacement
1.
Find a suitable bearing driver 1.25 in. (31.75 mm) in dia-
meter.
2.
Check bearing position.
a.
From the outside of the transmission case place the
needle bearing open end first next to the bearing bore.
b.
Hold the driver squarely against the closed end of the
bearing and tap the bearing into place.
c.
The bearing is properly positioned when it is driven
inward flush with the outside surface of the case or
to a maximum depth of 0.030 in. (0.76 mm).
3.
Lubricate
the
bearing
with
SCREAMIN'
EAGLE
ASSEMBLY LUBE.
Shifter Pawl Lever Assembly
1.
See
. Verify that sleeve (2) is inside transmis-
sion case.
2.
Install screw (11) and washer (10) into side of transmission
case. Tighten to 18-23 ft-lbs (24.4-31.2 Nm).
3.
See
. Slide shifter lever centering spring (3)
over shaft of shifter pawl lever assembly (2). Align opening
on spring with tab on lever.
4.
Place shifter shaft lever spring (4) on shifter pawl lever
assembly.
NOTE
Do not bend shifter shaft lever spring more than necessary for
assembly.
5.
See
. Insert the assembly into the transmission
case.
6.
See
. Verify that pin sits inside shifter shaft
lever spring.
7.
See
. Install a
new
seal. Install washer (1) and
a
new
retaining ring (2).
NOTE
In next step, shifter rod lever must be installed so angle of lever
is toward front of vehicle, one spline from vertical.
8.
See
. Install shifter rod lever (9) on the shifter
pawl lever assembly shaft end using screw (8). Tighten
to 18-22 ft-lbs (24.4-29.8 Nm).
2
1
4
3
sm03067
1. Pawl (part of shifter pawl lever assembly)
2. Shifter pawl lever assembly
3. Shifter lever centering spring
4. Shifter shaft lever spring
Figure 6-53. Shifter Pawl Lever Assembly
6-32 2013 Softail Service: Transmission
4
2
1
3
sm03068
1. Washer (with seal behind)
2. Retaining ring
3. Shifter shaft lever
4. Pin
Figure 6-54. Shifter Shaft Lever, Exterior View
sm03069
Figure 6-55. Shifter Shaft Lever Spring
2013 Softail Service: Transmission 6-33
SUBJECT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE NO.
ELECTRICAL
7.1
FASTENER TORQUE VALUES
FASTENER TORQUE VALUES IN THIS
CHAPTER
The table below lists torque values for all fasteners presented
in this chapter.
NOTES
TORQUE VALUE
FASTENER
7.20 AUTOMATIC COMPRESSION RELEASE
(ACR), Installation/Apply three equally spaced dots
of LOCTITE 246 MEDIUM STRENGTH/HIGH
TEMPERATURE THREADLOCKER (blue) around
lower third of threads
14.9-20.3 Nm
132-180
in-lbs
ACR
7.33 ACTIVE EXHAUST, Installation
3.6-4.5 Nm
32-40
in-lbs
Active exhaust module fasteners
7.17 AUXILIARY LAMPS: FLSTC, FLSTN, FLSTC
Models
8.1-13.6 Nm
72-120
in-lbs
Auxiliary lamp bracket: FLSTC, FLSTN
7.17 AUXILIARY LAMPS: FLSTC, FLSTN, FLSTN
Models
8.1-13.6 Nm
72-120
in-lbs
Auxiliary lamp bracket: FLSTC, FLSTN
7.17 AUXILIARY LAMPS: FLSTC, FLSTN, Adjust-
ment: FLSTC/FLSTN Models
20.3-24.4 Nm
15-18 ft-lbs
Auxiliary lamp nut, FLSTC
7.17 AUXILIARY LAMPS: FLSTC, FLSTN, Adjust-
ment: FLSTC/FLSTN Models
20.3-24.4 Nm
15-18 ft-lbs
Auxiliary lamp nut, FLSTN
7.12 BATTERY CABLES, Routing Procedure
6.8-8.1 Nm
60-72
in-lbs
Battery cable to battery fasteners
7.12 BATTERY CABLES, Routing Procedure
6.8-8.1 Nm
60-72
in-lbs
Battery cable to battery fasteners
7.21 IGNITION COIL, Installation
3.4-4.5 Nm
30-40
in-lbs
Coil cover screw, all but FXS
7.21 IGNITION COIL, Installation
10.9-13.6 Nm
96-120
in-lbs
Coil mounting screw
7.19 CRANK POSITION SENSOR (CKP), Installa-
tion
10.2-13.6 Nm
90-120
in-lbs
Crank Position Sensor (CKP)
7.3 ELECTRICAL PANEL, Installation: All But
FXSB
4.1-6.8 Nm
36-60
in-lbs
Electrical panel fasteners: all but FXSB
7.37 LEFT HANDLEBAR CONTROL
MODULE, Installation
6.8-9.0 Nm
60-80
in-lbs
Handlebar clamp to clutch lever bracket
screws
7.36 RIGHT HANDLEBAR CONTROL
MODULE, Installation
6.8-9.0 Nm
60-80
in-lbs
Handlebar clamp to master cylinder
screws
7.36 RIGHT HANDLEBAR CONTROL
MODULE, Installation
0.9-1.1 Nm
8-10
in-lbs
Handlebar switch assembly retainer
screws
7.36 RIGHT HANDLEBAR CONTROL
MODULE, Front Brake Switch Replacement
0.9-1.1 Nm
8-10
in-lbs
Handlebar switch assembly retainer
screws
7.37 LEFT HANDLEBAR CONTROL
MODULE, Installation
0.9-1.1 Nm
8-10
in-lbs
Handlebar switch assembly retainer
screws
7.37 LEFT HANDLEBAR CONTROL
MODULE, Clutch Switch Replacement
0.9-1.1 Nm
8-10
in-lbs
Handlebar switch assembly retainer
screws
7.36 RIGHT HANDLEBAR CONTROL
MODULE, Installation
4.0-5.1 Nm
35-45
in-lbs
Handlebar switch housing screws
7.37 LEFT HANDLEBAR CONTROL
MODULE, Installation
4.0-5.1 Nm
35-45
in-lbs
Handlebar switch housing screws
7.15 TAIL LAMP: ALL BUT FLSTN, Base
Replacement
4.5-5.4 Nm
40-48
in-lbs
Headlamp circuit board/pin housing
screw: All but FLSTN
7.15 TAIL LAMP: ALL BUT FLSTN, Base
Replacement
2.3-2.7 Nm
20-24
in-lbs
Headlamp lens base screws: All but
FLSTN
7.32 HORN, Removal and Installation: All But
FXS/B
9.0-11.3 Nm
80-100
in-lbs
Horn bracket clamp: All but FXS/B
2013 Softail Service: Electrical 7-1
NOTES
TORQUE VALUE
FASTENER
7.32 HORN, Removal and Installation: FXS/B
17.64-20.36 Nm
13-15 ft-lbs
Horn bracket mounting bolt, FXS/B
7.32 HORN, Removal and Installation: All But
FXS/B
9.0-11.3 Nm
80-100
in-lbs
Horn bracket nut: All but FXS/B
7.32 HORN, Removal and Installation: All But
FXS/B
4.0-6.2 Nm
35-55
in-lbs
Horn bracket screws: All but FXS/B
7.11 IGNITION AND LIGHT SWITCH, Removal
and Installation: FXS/B
15.8-18.1 Nm
140-160
in-lbs
Ignition/light switch nut: FXS/B
7.21 IGNITION COIL, Installation
13.6-20.3 Nm
120-180
in-lbs
Ignition coil screws, all except FXS
7.21 IGNITION COIL, Installation
15.8-18.1 Nm
140-160
in-lbs
Ignition switch nut, FXS
7.28 INDICATOR LAMPS, Installation: FXS
1.7-2.1 Nm
15-19
in-lbs
Indicator lamp cover fasteners: FXS
7.28 INDICATOR LAMPS, Installation: FXSB
2.3-3.4 Nm
20-30
in-lbs
Indicator lamp screws: FXSB
7.11 IGNITION AND LIGHT SWITCH, Removal
and Installation: All But FXS/B
9.5-14.9 Nm
84-132
in-lbs
Instrument panel acorn nut: all but FXS/B
7.16 TAIL LAMP: FLSTN, Tail Lamp Replacement
3.4-5.6 Nm
30-50
in-lbs
License plate bracket fasteners: FLSTN
7.16 TAIL LAMP: FLSTN, Tail Lamp Replacement
6.8-10.2 Nm
60-90
in-lbs
License plate support fasteners: FLSTN
7.29 NEUTRAL SWITCH, Installation
13.6-20.3 Nm
120-180
in-lbs
Neutral switch
7.30 OIL PRESSURE SWITCH, Installation
10.8-16.3 Nm
96-144
in-lbs
Oil pressure switch
7.3 ELECTRICAL PANEL, Installation: FXSB
4.1-6.8 Nm
36-60
in-lbs
Rear electrical panel fasteners: FXSB
7.18 TURN SIGNALS AND RUNNING
LIGHTS, Lamp Replacement
28.5-36.6 Nm
21-27 ft-lbs
Rear fender support to fender fasteners:
FXS, FLS
7.31 REAR STOP LAMP SWITCH, Installation
16.3-20.3 Nm
12-15 ft-lbs
Rear stop lamp switch
7.18 TURN SIGNALS AND RUNNING
LIGHTS, Lamp Replacement
16.3-21.7 Nm
12-16 ft-lbs
Rear turn signal housing fastener
7.18 TURN SIGNALS AND RUNNING
LIGHTS, Lamp Replacement
16.3-21.7 Nm
12-16 ft-lbs
Rear turn signal housing fastener: FXS,
FLS
7.17 AUXILIARY LAMPS: FLSTC, FLSTN, Adjust-
ment: FLSTC/FLSTN Models
4.1-6.8 Nm
36-60
in-lbs
Signal lamp mounting bracket screws
7.17 AUXILIARY LAMPS: FLSTC, FLSTN, Adjust-
ment: FLSTC/FLSTN Models
4.1-6.8 Nm
36-60
in-lbs
Signal lamp mounting bracket screws
7.13 STARTER, Solenoid
7.3-9.0 Nm
65-80
in-lbs
Solenoid contact post jamnut
7.13 STARTER, Drive Assembly
7.9-10.1 Nm
70-90
in-lbs
Solenoid terminal post nut
7.26 SPEEDOMETER, Installation: All But FXS/B
9.5-14.9 Nm
84-132
in-lbs
Speedometer console nut: all but FXS/B
7.26 SPEEDOMETER, Installation: FXS
1.4-2.0 Nm
12-18
in-lbs
Speedometer fasteners, FXS
7.26 SPEEDOMETER, Installation: FXSB
1.4-1.9 Nm
12-17
in-lbs
Speedometer fasteners: FXSB
7.26 SPEEDOMETER, Installation: FXS
8.1-13.6 Nm
72-120
in-lbs
Speedometer housing fasteners, FXS
7.28 INDICATOR LAMPS, Installation: FXS
8.1-13.6 Nm
72-120
in-lbs
Speedometer housing fasteners: FXS
7.3 ELECTRICAL PANEL, Installation: All But
FXSB
4.1-5.4 Nm
36-48
in-lbs
Splash guard screw: all but FXSB
7.5 BODY CONTROL MODULE (BCM), Installation:
All But FXSB
4.1-5.4 Nm
36-48
in-lbs
Splash guard screw: all but FXSB
7.9 SECURITY SIREN, Installation: All But FXSB
4.1-5.4 Nm
36-48
in-lbs
Splash guard screw: all but FXSB
7.13 STARTER, Drive Assembly
10.1-12.4 Nm
90-110
in-lbs
Starter end cover screw
7.13 STARTER, Installation
33.9-36.6 Nm
25-27 ft-lbs
Starter mounting bolts
7.12 BATTERY CABLES, Routing Procedure
7.9-10.2 Nm
70-90
in-lbs
Starter nut
7.13 STARTER, Solenoid
6.8-9.0 Nm
60-80
in-lbs
Starter ring terminal hex nut
7.13 STARTER, Drive Assembly
4.4-7.3 Nm
39-65
in-lbs
Starter through bolts
7.24 ALTERNATOR, Installation/TORX screws,
use only once
6.2-8.4 Nm
55-75
in-lbs
Stator screws
7-2 2013 Softail Service: Electrical
NOTES
TORQUE VALUE
FASTENER
7.16 TAIL LAMP: FLSTN, Tail Lamp Replacement
0.9-3.4 Nm
8-30
in-lbs
Tail lamp connector cover fastener:
FLSTN
7.18 TURN SIGNALS AND RUNNING
LIGHTS, Lamp Replacement
0.9-3.4 Nm
8-30
in-lbs
Tail lamp fastener: FLSTN
7.16 TAIL LAMP: FLSTN, Tail Lamp Replacement
6.8-10.2 Nm
60-90
in-lbs
Tail lamp fasteners: FLSTN
7.15 TAIL LAMP: ALL BUT FLSTN, Bulb Replace-
ment
2.3-2.7 Nm
20-24
in-lbs
Tail lamp lens screws
7.18 TURN SIGNALS AND RUNNING
LIGHTS, Lamp Replacement
20.4-25.8 Nm
15-19 ft-lbs
Turn signal bar screws: FLSTN
7.28 INDICATOR LAMPS, Installation: FXSB
16.3-21.7 Nm
12-16 ft-lbs
Upper handlebar clamp fasteners: FXSB
7.23 VOLTAGE REGULATOR, Installation
5.7-9.0 Nm
50-80
in-lbs
Voltage regulator
7.23 VOLTAGE REGULATOR, Installation
7.9-11.3 Nm
70-100
in-lbs
Voltage regulator bracket to crankcase
fasteners
7.27 VEHICLE SPEED SENSOR (VSS), Installation
9.5-12.2 Nm
84-108
in-lbs
VSS mounting bolt
2013 Softail Service: Electrical 7-3
7.2
SPECIFICATIONS: ELECTRICAL
SPECIFICATIONS
Table 7-1. Ignition System Specifications
DATA
IGNITION
950-1050 RPM
Idle speed
12 mm
Spark plug size
0.038-0.043 in.
Spark plug gap
0.97-1.09 mm
Harley-Davidson No. 6R12 (no
substitute)
Spark plug type
0.5-0.7 ohms
Ignition coil primary resistance
5500-7500 ohms
Ignition coil secondary resist-
ance
Table 7-2. Circuit Breaker/Fuses
RATING (AMPERES)
CIRCUIT BREAKER/FUSES
40
Main fuse
15
P&A fuse
15
Battery fuse
Table 7-3. Charging System
DATA
CHARGING SYSTEM
19 A hour/315 CCA
Battery
16-23 VAC per 1000 rpm
Alternator AC voltage output
0.1-0.2 ohms
Alternator stator coil resistance
14.3-14.7 VDC
@
75 °F (24 °C)
Regulator voltage output @ 3600
rpm
35-50 A
Regulator amperes @ 3000 rpm
Table 7-4. Starter Specifications
STARTER DATA
3000 rpm (min) @ 11.5 V
Free speed
90 A (max) @ 11.5 V
Free current
200 A (max) @ 68 °F
Cranking current
8.0 ft-lbs (10.8 Nm) @ 2.4 V
Stall torque
7-4 2013 Softail Service: Electrical
7.3
ELECTRICAL PANEL
GENERAL
All Softail models use a panel under the rear fender to mount
important electrical components. This electrical panel contains:
•
Body control module (BCM).
•
Security siren, if equipped.
•
ABS ECU, if equipped.
•
FXSB:
ECM
REMOVAL: ALL BUT FXSB
1.
Remove seat.
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
2.
Remove main fuse.
3.
Remove right side saddlebag if present.
NOTE
Rear wheel may have to be raised slightly to allow for splash
guard removal.
4.
Remove bolt from lower end of splash guard. Lift up on
tabs and pull lower end of splash guard toward rear tire.
5.
Pull upper end of splash guard off rear fork and move
splash guard from motorcycle.
6.
See
. Remove BCM (1).
7.
Remove wheel speed sensor connector (4) from electrical
panel.
8.
If installed, remove security siren (5). If not installed, dis-
connect security siren connector [142] from receptacle (3)
in electrical panel.
9.
If installed, remove purge solenoid from top of electrical
panel. If not installed, disconnect purge solenoid connector
[95] from receptacle (2) on top of electrical panel.
10. See
. If equipped with ABS, remove ECU (1)
from electrical panel.
11. Remove electrical panel fasteners (2) and remove elec-
trical panel.
1
5
4
3
2
sm06996
1. BCM
2. Purge solenoid connector receptacle
3. Security siren connector receptacle
4. Wheel speed sensor connector
5. Security siren
Figure 7-1. Body Control Module (BCM): All But FXSB
2013 Softail Service: Electrical 7-5
1
2
2
sm06997
1. Electronic control unit (ECU)
2. Electrical panel fasteners
Figure 7-2. Electrical Panel
INSTALLATION: ALL BUT FXSB
TORQUE VALUE
FASTENER
4.1-6.8 Nm
36-60
in-lbs
Electrical panel fasteners: all
but FXSB
4.1-5.4 Nm
36-48
in-lbs
Splash guard screw: all but
FXSB
1.
See
. Place electrical panel into position and
install fasteners (2). Tighten fasteners to 36-60
in-lbs
(4.1-
6.8 Nm).
2.
If equipped with ABS, install ECU (1).
3.
See
. Install purge solenoid to top of electrical
panel, if equipped. If not equipped, connect purge solenoid
connector [95] to receptacle (2) on top of electrical panel.
4.
Install security siren (5), if equipped. If not equipped,
connect security siren connector [142] to receptacle (3) in
electrical panel.
5.
Install BCM (1).
6.
Attach wheel speed sensor connector (4) to electrical
panel.
7.
Place splash guard into position and snap upper end onto
rear fork.
8.
Press lower end against rear fork until the tabs snap into
place.
9.
Install screw to secure splash guard. Tighten to 36-48
in-lbs
(4.1-5.4 Nm).
10. Install right side saddlebag if removed.
11. Install main fuse.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
12. Install seat.
REMOVAL: FXSB
1.
Remove main fuse.
2.
Remove rear wheel. See
3.
Remove splash guard.
4.
See
. Press in on tab and pull ECM panel away
from latch.
5.
See
. Remove security siren (2), BCM (3), ECU
(4) and ECM with panel (5).
6.
Detach purge solenoid (1) from rear electrical panel.
7.
See
. Remove three fasteners securing rear
electrical panel to frame.
8.
Remove rear electrical panel.
INSTALLATION: FXSB
TORQUE VALUE
FASTENER
4.1-6.8 Nm
36-60
in-lbs
Rear electrical panel
fasteners: FXSB
1.
Install rear electrical panel.
2.
See
. Install three fasteners securing rear elec-
trical panel to frame. Tighten to 36-60
in-lbs
(4.1-6.8 Nm).
3.
See
. Attach purge solenoid (1) to rear electrical
panel.
4.
Install BCM (3), security siren (2), ECU (4) and ECM (5)
with panel.
5.
See
. Push ECM panel forward and engage
latch.
6.
Install splash guard.
7.
Install rear wheel. See
8.
Install main fuse.
7-6 2013 Softail Service: Electrical
sm07682
Figure 7-3. ECM
1
2
3
5
4
sm07807
1. Purge solenoid
2. Security siren
3. BCM
4. ECU
5. ECM
Figure 7-4. Rear Electrical Panel
sm07693
Figure 7-5. Rear Electrical Panel Fasteners
2013 Softail Service: Electrical 7-7
7.4
ELECTRONIC CONTROL MODULE (ECM)
GENERAL
TOOL NAME
PART NUMBER
DIGITAL TECHNICIAN II
HD-48650
All But FXSB:
the ECM is mounted under the seat.
FXSB:
the ECM is mounted on the rear electrical panel.
See the electrical diagnostic manual for information on the
function and testing of the ECM.
NOTES
•
The ECM cannot be repaired. Replace the unit if it fails.
•
If replacing the ECM, it must be calibrated using DIGITAL
TECHNICIAN II (Part No. HD-48650).
REMOVAL: ALL BUT FXSB
1.
Remove seat.
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
2.
Remove main fuse.
3.
See
. Pull ECM from mount.
4.
Detach connectors [78-1, 78-2].
sm07184a
Figure 7-6. ECM Location
INSTALLATION: ALL BUT FXSB
TOOL NAME
PART NUMBER
DIGITAL TECHNICIAN II
HD-48650
1.
. Attach connectors [78-1, 78-2] to ECM.
2.
Install ECM on mount.
3.
Install main fuse.
4.
If
new
ECM was installed, calibrate ECM and Perform
password learn procedure using DIGITAL TECHNICIAN
II (Part No. HD-48650).
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
5.
Install seat.
REMOVAL: FXSB
1.
Remove main fuse.
2.
Remove rear wheel. See
3.
Remove splash guard.
4.
See
. Press in on tab and pull ECM panel away
from latch.
5.
Disconnect ECM connector.
6.
Remove ECM from panel.
INSTALLATION: FXSB
1.
Install ECM onto panel.
2.
Connect ECM connector.
3.
See
. Push ECM panel forward and engage
latch.
4.
Install splash guard.
5.
Install rear wheel. See
6.
Install main fuse.
sm07682
Figure 7-7. ECM
7-8 2013 Softail Service: Electrical
7.5
BODY CONTROL MODULE (BCM)
GENERAL
The BCM is located in front of the rear tire. The BCM supplies
ignition and accessory power to most of the vehicle. It controls
the lighting and other functions by using the switches as inputs,
and the power circuits for the lights as outputs. The BCM is
also connected to the CAN bus and shares information with
the other modules on the vehicle. See the electrical diagnostic
manual for more information.
BCM CONFIGURATION
TOOL NAME
PART NUMBER
DIGITAL TECHNICIAN II
HD-48650
After replacing the BCM, configuration/password learn must
be accomplished using DIGITAL TECHNICIAN II (Part No. HD-
48650).
REMOVAL: ALL BUT FSXB
1.
Remove seat.
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
2.
Remove main fuse.
3.
Remove right side saddlebag, if present.
NOTE
Rear wheel may have to be raised slightly to allow for splash
guard removal.
4.
Remove bolt from lower end of splash guard. Lift up on
tabs and pull lower end of splash guard toward rear tire.
5.
Pull upper end of splash guard off rear fork and move
splash guard from motorcycle.
6.
See
. Detach body control module (BCM) (1)
from electrical panel and remove both electrical con-
nectors.
INSTALLATION: ALL BUT FXSB
TORQUE VALUE
FASTENER
4.1-5.4 Nm
36-48
in-lbs
Splash guard screw: all but
FXSB
NOTE
All replacement BCMs are configured for keyless ignition. If
the battery is reconnected with the run/stop switch in the run
position, the vehicle will enable all ignition functions and not
respond to the ignition switch. If this situation occurs, turn the
ignition and run/stop switches off. Then turn the ignition on.
1.
Verify ignition and run/stop switches are in the OFF posi-
tion.
2.
See
. Connect both BCM connectors and install
BCM (1) onto electrical panel.
3.
Place splash guard into position and snap upper end onto
rear fork.
4.
Press lower end against rear fork until the tabs snap into
place.
5.
Install screw to secure splash guard. Tighten to 36-48
in-lbs
(4.1-5.4 Nm).
6.
Install right side saddlebag, if removed.
7.
Install main fuse.
8.
Turn ignition switch on to configure BCM for keyed ignition
operation.
Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)
NOTE
If ignition is cycled on when BCM is not secured in rear elec-
trical panel, the lights may cycle on for 2 seconds and the word
"tip" will be displayed on the odometer.
9.
Test for correct operation.
10. Configure BCM. See
.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
11. Install seat.
2013 Softail Service: Electrical 7-9
1
5
4
3
2
sm06996
1. BCM
2. Purge solenoid connector receptacle
3. Security siren connector receptacle
4. Wheel speed sensor connector
5. Security siren
Figure 7-8. Body Control Module (BCM): All But FXSB
REMOVAL: FXSB
1.
Remove main fuse.
2.
Remove rear wheel. See
.
3.
Remove splash guard.
4.
See
. Press in on tab and pull ECM panel away
from latch.
5.
See
. Move security siren (1) out of the way.
6.
Remove BCM (2).
INSTALLATION: FXSB
1.
See
. Install BCM (2).
2.
See
. Install BCM connectors with harness
routed as shown.
3.
Install security siren (1).
4.
See
. Push ECM panel forward and engage
latch.
5.
Install splash guard.
6.
Install rear wheel. See
.
7.
Install main fuse.
sm07682
Figure 7-9. ECM
2
1
sm07809
1. Security siren
2. BCM
Figure 7-10. BCM
sm07694
Figure 7-11. BCM Wire Routing
7-10 2013 Softail Service: Electrical
7.6
H-DSSS ACTUATION
SIDECAR CONFIGURATION
Only Touring Harley-Davidson Motorcycles are suitable
for sidecar use. Consult a Harley-Davidson dealer. Use of
motorcycles other than Touring models with sidecars
could result in death or serious injury. (00040a)
ACTUATION
Actuation consists of assigning two fobs to the system, and
entering an initial PIN. The PIN can be changed by the rider
at any time.
1.
Configure vehicles by assigning
both
fobs to the vehicle.
2.
Configure vehicles by entering a PIN picked by the owner.
The personal code allows the owner to operate the system
if the fob is lost or inoperable. Record the PIN in the
owner's manual. Instruct the customer to carry a copy (use
the wallet card found in the owner's manual). See
7.7 PERSONAL IDENTIFICATION NUMBER (PIN)
Once the system has been activated, it will always "arm" within
5 seconds of turning the ignition switch to
OFF
or
ACC
and no
motorcycle motion.
FOB ASSIGNMENT
TOOL NAME
PART NUMBER
DIGITAL TECHNICIAN II
HD-48650
Use DIGITAL TECHNICIAN II (Part No. HD-48650) to assign
both fobs to the H-DSSS. Follow the menu prompts to scan
the fob serial number with the bar code reader. Alternatively,
enter the number using the keyboard. The initial PIN entry
should be performed using DIGITAL TECHNICIAN II (Part
No. HD-48650) in conjunction with fob assignment.
NOTE
Each fob has a unique serial number. Attach fob label to a
blank NOTES page in the owner's manual for reference.
2013 Softail Service: Electrical 7-11
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст