Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Service Manual — page 25

7.7

PERSONAL IDENTIFICATION NUMBER (PIN)

GENERAL

The PIN consists of five digits. Each digit can be any number
from 1 through 9. There can be no zeros (0) in the PIN. Use
the PIN to disarm the security system in case the fob becomes
unavailable.

CHANGING THE PIN

The rider can change the PIN at any time. Refer to

Table 7-5

.

Modifying an Existing PIN

If a PIN was previously entered, the odometer will display the
equivalent digit. Each additional press of the left turn switch
will increment the digit.

Examples:

To advance from 5 to 6, press and release the left turn
switch 1 time.

To advance from 8 to 2, press and release the left turn
switch 3 times (9-1-2).

Table 7-5. Changing the PIN

NOTES

WAIT FOR CONFIRMATION

ACTION

STEP

NO.

Select a 5-digit (1 thru 9) PIN and
record on the wallet card from Owner's
Manual.

1

With an assigned fob present, turn the
OFF/RUN switch to

OFF

.

2

Turn the ignition switch to

IGN

.

3

Cycle the OFF/RUN switch twice:

RUN

- OFF - RUN - OFF - RUN

.

4

ENTER PIN will scroll through the
odometer window.

Press

left

turn signal switch

2 times

.

5

Turn signals will flash 3 times. Current
PIN will appear in odometer. The first
digit will be flashing.

Press

right

turn signal switch

1 time

and release.

6

Enter first digit of new PIN by pressing
and releasing the

left

turn signal switch

until the selected digit appears.

7

The new digit will replace the current
in odometer window.

Press

right

turn signal switch

1 time

and release.

8

Enter second digit of selected PIN by
pressing and releasing the

left

turn

signal switch until the selected digit is
present.

9

The new digit will replace the current
in odometer window.

Press

right

turn signal switch

1 time

and release.

10

Enter third digit of the selected PIN by
pressing and releasing the

left

turn

signal switch until the selected digit is
present.

11

The new digit will replace the current
in odometer window.

Press

right

turn switch

1 time

and

release.

12

Enter fourth digit of new PIN by
pressing and releasing the

left

turn

signal switch until the selected digit is
present.

13

The new digit will replace the current
in odometer window.

Press

right

turn switch

1 time

and

release.

14

Enter fifth digit of the new PIN by
pressing and releasing the

left

turn

signal switch until the selected digit is
present.

15

HOME

7-12 2013 Softail Service: Electrical

Table 7-5. Changing the PIN

NOTES

WAIT FOR CONFIRMATION

ACTION

STEP

NO.

The new digit will replace the current
in odometer window.

Press

right

turn switch

1 time

and

release.

16

Pushing the OFF/RUN switch to

OFF

stores the new PIN in the module.

Turn the OFF/RUN switch

OFF

, then

turn the ignition switch to

OFF

.

17

HOME

2013 Softail Service: Electrical 7-13

7.8

HD-SSS MAINTENANCE

FOB BATTERY

Battery Replacement Schedule

Replace the fob battery every year.

Battery Replacement

1.

Open the fob case.

a.

See

Figure 7-12

. Place a thin blade in the thumbnail

slot (1) between the two halves of the case.

b.

Slowly twist the blade.

2.

Replace the battery.

a.

Remove the original battery.

b.

Install a

new

battery with the positive (+) side down.

Use a Panasonic® 2032 or equivalent.

3.

Close the case.

a.

See

Figure 7-12

. With O-ring (3) in place, align case

halves.

b.

Snap case halves together.

1

2

3

1

ed02055

1. Thumbnail slot
2. Battery (Panasonic 2032)
3. O-ring

Figure 7-12. Open Fob

SMART SIREN (IF INSTALLED)

Battery Replacement Schedule

The siren's internal 9V battery is rechargeable and does not
require replacement on a regular basis. Battery life under
normal conditions is approximately three to six years.

NOTE

The internal siren battery may not charge if the motorcycle's
battery is less than 12.5V.

Battery Replacement

1.

Disarm system and remove siren.

2.

See

Figure 7-13

. With a small screwdriver or pick, push

the catches (1) in through the two slots (2) in the end of
the siren to release the battery cover (3).

NOTES

For protection against corrosion, battery terminals and
battery clip are covered with a special grease. Do not wipe
away this substance. Apply all available existing grease
to terminals on new battery.

Use only a 9V nickel metal hydride battery in the siren.

3.

Replace battery (4) by removing old battery from polarized
battery clip.

4.

Recharge and install or install a

new

9V nickel metal

hydride battery.

5.

Install battery cover (3).

a.

Carefully replace the rubber seal (5) on the cover.

b.

Align battery cover with case placing round corners
on cover away from connector [142A] (6).

c.

Snap cover into place.

6.

Install siren and check operation. Two chirps after an
arming command indicate a working siren.

4

5

6

3

1

2

ed02958

1. Catch (2)
2. Slot (2)
3. Cover
4. 9 Volt battery
5. Rubber seal
6. Connector [142A]

Figure 7-13. Battery Compartment

HOME

7-14 2013 Softail Service: Electrical

7.9

SECURITY SIREN

REMOVAL: ALL BUT FXSB

1.

Remove seat.

To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)

2.

Remove main fuse.

3.

Remove right side saddlebag, if present.

NOTE

Rear wheel may have to be raised slightly to allow for splash
guard removal.

4.

Remove bolt from lower end of splash guard. Lift up on
tabs and pull lower end of splash guard toward rear tire.

5.

Pull upper end of splash guard off rear fork and move
splash guard from motorcycle.

NOTES

Anti-theft units see

Figure 7-15

. The anti-theft tracking

module is combined with the security siren. An antenna
is hard wired to the anti-theft module and needs to be
detached from its mounting position.

When removing the anti-theft module and antenna, do not
cut the antenna wire or the anti-theft device will activate.
See the electrical diagnostic manual for more information.

Note the routing of the anti-theft module antenna wire
routing for installation.

6.

See

Figure 7-14

. Detach security siren (5) from electrical

panel and remove electrical connector.

INSTALLATION: ALL BUT FXSB

TORQUE VALUE

FASTENER

4.1-5.4 Nm

36-48

in-lbs

Splash guard screw: all but
FXSB

1.

See

Figure 7-14

. Connect security siren connector and

install security siren (5) onto electrical panel.

2.

Place splash guard into position and snap upper end onto
rear fork.

3.

Press lower end against rear fork until the tabs snap into
place.

4.

Install screw to secure splash guard. Tighten to 36-48

in-lbs

(4.1-5.4 Nm).

5.

Install right side saddlebag, if removed.

6.

Install main fuse.

After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

7.

Install seat.

1

5

4

3

2

sm06996

1. BCM
2. Purge solenoid connector receptacle
3. Security siren connector receptacle
4. Wheel speed sensor connector
5. Security siren

Figure 7-14. Body Control Module (BCM): All But FXSB

HOME

2013 Softail Service: Electrical 7-15

1

2

sm06769

1. Anti-theft module
2. Antenna

Figure 7-15. Anti-Theft Module (Brazil market)

REMOVAL: FXSB

1.

Remove main fuse.

2.

Remove rear wheel. See

2.5 REAR WHEEL

.

3.

Remove splash guard.

4.

See

Figure 7-16

. Press in on tab and pull ECM panel away

from latch.

5.

See

Figure 7-17

. Disconnect electrical connector.

6.

Remove security siren.

INSTALLATION: FXSB

1.

See

Figure 7-17

. Install security siren.

2.

Connect electrical connector.

3.

See

Figure 7-16

. Push ECM panel forward and engage

latch.

4.

Install splash guard.

5.

Install rear wheel. See

2.5 REAR WHEEL

.

6.

Install main fuse.

sm07682

Figure 7-16. ECM

sm07808

Figure 7-17. Security Siren

HOME

7-16 2013 Softail Service: Electrical

7.10

FUSES

REMOVAL

1.

Remove seat.

2.

See

Figure 7-18

. Pull fuse block away from cover.

3.

See

Figure 7-19

. Replace suspect fuse.

INSTALLATION

1.

Place fuse block back into cover and make sure cover is
secured to frame.

After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

2.

Install seat.

om01516a

Figure 7-18. Fuse Block Location

MAIN FUSE 40A

P&A 15A

BATT 15A

1

2

3

om01514

1. Main
2. P&A
3. Battery

Figure 7-19. Fuse Block

HOME

2013 Softail Service: Electrical 7-17

7.11

IGNITION AND LIGHT SWITCH

GENERAL

The automatic-on headlamp feature provides increased
visibility of the rider to other motorists. Be sure headlamp
is on at all times. Poor visibility of rider to other motorists
can result in death or serious injury. (00030b)

Softail model ignition/light/key switches are non-repairable. If
a switch is damaged, it must be replaced. Key switch functions
and locations are listed in

Table 7-6

.

REMOVAL AND INSTALLATION: ALL BUT
FXS/B

TORQUE VALUE

FASTENER

9.5-14.9 Nm

84-132

in-lbs

Instrument panel acorn nut: all
but FXS/B

1.

Remove seat.

To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)

2.

Remove main fuse.

3.

See

Figure 7-20

. Remove acorn nut and washer (1) from

panel (2 or 5) and remove panel.

4.

Remove electrical connector from switch.

5.

Remove mounting screws (4). Replace switch.

6.

Install mounting screws (4).

7.

Install electrical connector to switch.

8.

Install instrument panel using acorn nut and washer.
Tighten to 84-132

in-lbs

(9.5-14.9 Nm).

9.

Install main fuse.

After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

10. Install seat.

Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)

11. Test vehicle operation. Refer to

Table 7-6

.

NOTE

Harley-Davidson recommends removing key from lock before
operating motorcycle. If you do not remove key, key can fall
out during operation.

2

3

4

1

1

5

3

4

sm02664a

1. Nut and washer
2. Panel: all but FLSTC, FLS
3. Ignition switch
4. Mounting screws
5. Panel: FLSTC, FLS

Figure 7-20. Ignition Switch: All But FXS/B

HOME

7-18 2013 Softail Service: Electrical

Table 7-6. Key Switch Functions and Positions

HDI Switch

Domestic Switch

Model and Location

Same

OFF - Ignition and lights are off.

All but FXS:

tank console.

FXS:

left side of engine.

Same; in addition, position lamp, tail lamp
are ON.

ACC. - Instrument lights are on. Brake light
and horn can be activated.

Same; in addition, position lamp is ON.

IGNITION - Hazard warning flasher can
be turned on. Ignition, lights and
accessories are on.

REMOVAL AND INSTALLATION: FXS/B

TOOL NAME

PART NUMBER

IGNITION SWITCH SPANNER
WRENCH

HD-50988

TORQUE VALUE

FASTENER

15.8-18.1 Nm

140-160

in-lbs

Ignition/light switch nut: FXS/B

1.

Remove seat.

To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)

2.

Remove main fuse.

3.

Turn ignition/light switch to ON position.

4.

See

Figure 7-21

. Loosen set screw (6) and remove knob

(5).

5.

Remove nut (4) using IGNITION SWITCH SPANNER
WRENCH (Part No. HD-50988).

6.

Disconnect ignition/light switch electrical connector.

7.

Replace ignition/light switch (1).

8.

Connect ignition/light switch electrical connector.

9.

Clean threads of nut (4). Install LOCTITE 243 MEDIUM
STRENGTH THREADLOCKER AND SEALANT (blue).

10. Install nut (4) using IGNITION SWITCH SPANNER

WRENCH (Part No. HD-50988). Tighten nut to 140-160

in-lbs

(15.8-18.1 Nm).

11. Install knob (5) and tighten set screw (6).

12. Install main fuse.

After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

13. Install seat.

Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)

14. Test vehicle operation. Refer to

Table 7-6

.

3

4

1

2

6

5

7

9

8

sm03874b

1. Ignition/light switch
2. Bracket
3. Rear cylinder spark plug cable
4. Nut
5. Knob
6. Set screw
7. Coil
8. Front cylinder spark plug cable
9. Screw

Figure 7-21. Ignition/Light Switch: FXS/B

HOME

2013 Softail Service: Electrical 7-19

7.12

BATTERY CABLES

ROUTING PROCEDURE

TORQUE VALUE

FASTENER

7.9-10.2 Nm

70-90

in-lbs

Starter nut

6.8-8.1 Nm

60-72

in-lbs

Battery cable to battery
fasteners

6.8-8.1 Nm

60-72

in-lbs

Battery cable to battery
fasteners

1.

See

Figure 7-22

. Position positive battery cable properly

at starter. Cable end must face 35 degrees +/-10 degrees
forward from left side of vehicle.

Be sure rubber boot covers starter solenoid terminal
connected to positive (+) battery cable. An uncovered ter-
minal can short and cause sparks, which could result in
a battery explosion and death or serious injury. (00463c)

2.

Tighten starter nut to 70-90

in-lbs

(7.9-10.2 Nm) and cover

with boot.

3.

See

Figure 7-23

. Place battery caddy into position and

install battery caddy clip (1) under front of battery tray (3).
Make sure tabs (2) of battery caddy fit over rear of battery
tray.

4.

See

Figure 7-24

. Install positive battery cable (1) into clip

(3) in caddy.

5.

Route rear oxygen sensor harness (2) through clip (3).

Connect the cables to the correct battery terminals. Failure
to do so could result in damage to the motorcycle electrical
system. (00215a)

Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)

6.

See

Figure 7-25

. Install battery. Tighten positive battery

terminal fastener to 60-72

in-lbs

(6.8-8.1 Nm).

7.

Install negative battery cable (2) at battery frame ground
(1) before any accessory ground wires.

8.

Install negative battery cable (2) at battery. Tighten neg-
ative battery terminal fastener to 60-72

in-lbs

(6.8-8.1

Nm).

After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

9.

Install seat.

sm03809b

Figure 7-22. Positive Battery Cable Routing

1

2

3

sm03812b

1. Clip
2. Tabs
3. Battery tray

Figure 7-23. Battery Caddy

1

2

3

sm03814b

1. Positive battery cable
2. Rear oxygen sensor harness
3. Clip

Figure 7-24. Battery Caddy Wire Routing

HOME

7-20 2013 Softail Service: Electrical

2

1

3

sm03813c

1. Battery frame ground
2. Negative battery cable
3. Positive battery cable

Figure 7-25. Battery Connections

HOME

2013 Softail Service: Electrical 7-21

7.13

STARTER

GENERAL

The starter assembly includes a field coil, solenoid and drive
assembly.

NOTES

For troubleshooting and diagnostic information see the
electrical diagnostic manual.

Use touch-up paint as necessary prior to installation. Paint
flaking does not require starter replacement.

REMOVAL

To prevent accidental vehicle start-up, which could cause
death or serious injury, disconnect negative (-) battery
cable before proceeding. (00048a)

1.

Remove rear wheel. See

2.5 REAR WHEEL

.

2.

Remove electrical panel. See

7.3 ELECTRICAL PANEL

.

3.

Remove battery.

4.

Remove positive cable from starter.

5.

See

Figure 7-30

. Detach solenoid wire (4).

6.

Remove both starter mounting fasteners (2).

7.

Remove starter.

8.

Before disassembling the starter, perform diagnostics
listed in the electrical diagnostic manual.

DRIVE ASSEMBLY

TORQUE VALUE

FASTENER

4.4-7.3 Nm

39-65

in-lbs

Starter through bolts

7.9-10.1 Nm

70-90

in-lbs

Solenoid terminal post nut

10.1-12.4 Nm

90-110

in-lbs

Starter end cover screw

Disassembly

1.

Remove end cover if equipped.

2.

Remove two nuts to release end cover bracket from
through bolts, if equipped.

3.

See

Figure 7-26

. Pull up rubber boot (1) and remove hex

nut with captive lockwasher to release field wire from ter-
minal post on solenoid housing.

4.

Loosen two through bolts (2) to release field coil housing
from solenoid housing.

NOTE

Do not remove armature and brush plate from housing. No
replacement parts are available.

5.

Remove armature housing (3) keeping all contents
together for reassembly.

6.

Remove two screws to release drive housing from solenoid
housing. Use a rubber mallet to separate drive and
solenoid housings, if necessary.

7.

Remove idler gear (5) from bearing cage in drive housing.
Remove bearing cage with five roller bearings (6) from
shaft in drive housing.

8.

Push on end of drive shaft to remove clutch starter sub
assembly (7) from drive housing.

9.

Remove solenoid spring and ball from the output shaft of
the clutch starter sub assembly.

3

2

1

4

5

6

7

sm06871d

1. Rubber boot
2. Field coil housing through bolts
3. Armature housing
4. Screws (2)
5. Idler gear
6. Bearing cage with roller bearings (5)
7. Clutch starter sub-assembly

Figure 7-26. Clutch Starter Sub-Assembly and Housing

Inspection

1.

Inspect two O-rings on drive housing for damage. Replace
if necessary.

2.

See

Figure 7-26

. Verify that the idler gear (5) rotates freely

without drag or sticking.

3.

Remove and inspect idler gear. Replace starter motor if
the gear is damaged.

4.

Inspect roller bearings (6). Bearings must rotate freely
without drag or sticking. Replace starter motor if the
bearings are pitted or grooved.

5.

Inspect the steel ball for damage. Replace if necessary.

NOTE

Replace entire starter motor if solenoid return spring fails.

HOME

7-22 2013 Softail Service: Electrical

Assembly

1.

See

Figure 7-26

.

Assemble starter.

a.

Lubricate parts with high temperature grease such
as LUBRIPLATE 110 during assembly.

b.

Install bearing cage with five roller bearings (6) onto
shaft in drive housing.

c.

Confirm that all five roller bearings are installed in
grooves of bearing cage and install idler gear (5) over
bearing cage.

2.

Lubricate bearings with LUBRIPLATE 110 before installa-
tion. Install

new

clutch starter sub assembly (7) in drive

housing seating the larger bearing in the counterbore.

3.

Apply a light film of LUBRIPLATE 110 to solenoid plunger
shaft. Install return spring on solenoid plunger shaft.

NOTE

Before mating the solenoid and drive housings, apply a thin
layer

of

HARLEY-DAVIDSON

HIGH

PERFORMANCE

SEALANT - GRAY to drive housing between the two housings.

4.

Mate the solenoid and drive housings with two screws.
Alternately tighten until snug.

5.

Install through bolts to fasten field coil to solenoid housing.
Tighten to 39-65

in-lbs

(4.4-7.3 Nm).

6.

Secure field wire ring terminal to short post on solenoid
housing with hex nut with captive lockwasher. Tighten to
70-90

in-lbs

(7.9-10.1 Nm). Cover field wire ring terminal

with rubber boot (1).

7.

Install end cover bracket onto through bolts, if equipped.
Orient longest end of bracket on the field wire side. Install
two nuts. Tighten until snug.

8.

Install end cover, if equipped. Tighten to 90-110

in-lbs

(10.1-12.4 Nm).

SOLENOID

TORQUE VALUE

FASTENER

7.3-9.0 Nm

65-80

in-lbs

Solenoid contact post jamnut

6.8-9.0 Nm

60-80

in-lbs

Starter ring terminal hex nut

Cover and Plunger Removal

1.

See

Figure 7-27

. Remove fasteners (1), cover (2) and

gasket (3).

2.

Remove the plunger (4) with spring (5).

4

3

5

1

2

sm06876

1. Fasteners
2. Cover
3. Gasket
4. Plunger
5. Spring

Figure 7-27. Soleniod Plunger

Short Post Contact: Starter

1.

Disassemble the short post contact:

a.

Remove the hex nut and the ring terminal from the
post.

b.

See

Figure 7-28

. Remove jamnut (8), wave washer

(7), O-ring (6) and round bushing (5):

c.

Remove the post bolt (1).

d.

Remove the hold-in terminal (2) from the post bolt.

e.

Remove the contact plate (3) and the square bushing
(4).

2.

Assemble the short post contact:

a.

Insert the square bushing into the housing.

b.

Install the contact plate with the 90 degree part of the
contact plate against the solenoid winding.

c.

Install the post bolt through the hold-in terminal, the
contact plate and the square bushing.

d.

Install the round bushing, O-ring, wave washer and
jamnut.

HOME

2013 Softail Service: Electrical 7-23

1

8

4

2

5

6

7

3

sm06877

1. Post bolt
2. Hold-in terminal
3. Contact plate
4. Square bushing
5. Round bushing
6. O-ring
7. Wave washer
8. Jamnut

Figure 7-28. Short Post Contact (starter)

Long Post Contact: Battery Positive

1.

See

Figure 7-29

. Remove the long post contact:

a.

Remove hex nut (9).

b.

Remove jamnut (8), wave washer (7), O-ring (6) and
the round bushing (5).

c.

Remove post bolt (4), contact plate (3), square
bushing (2) and paper insulator (1).

2.

Install the long post contact:

a.

Insert the square bushing through the paper insulator
into the housing.

b.

Install the contact plate with the foot against the
solenoid winding.

c.

Install the post bolt.

NOTE

Check that the index pin on the round bushing fits the blind
hole in the housing.

d.

Install the round bushing, O-ring, wave washer and
jamnut.

7

9

1

5

8

6

2

3

4

sm06878a

1. Paper insulator
2. Square bushing
3. Contact plate
4. Post bolt
5. Round bushing
6. O-ring
7. Wave washer
8. Jamnut
9. Hex nut

Figure 7-29. Long Post Contact (battery)

Plunger and Cover Installation

1.

Apply LUBRIPLATE 110 to the plunger shaft. Install the
spring.

2.

Install the plunger and spring in the housing.

3.

While compressing the plunger, alternately tighten the
contact post jamnuts to 65-80

in-lbs

(7.3-9.0 Nm).

4.

Check that the contact plates are aligned to the solenoid
winding.

5.

Install the cover:

a.

Install a

new

gasket on the cover.

b.

Install the cover.

c.

Install the fasteners until snug.

6.

Install the starter ring terminal.

7.

Install the hex nut. Tighten to 60-80

in-lbs

(6.8-9.0 Nm).

INSTALLATION

TORQUE VALUE

FASTENER

33.9-36.6 Nm

25-27 ft-lbs

Starter mounting bolts

1.

Install starter.

2.

See

Figure

7-30

.

Apply

LOCTITE

243

MEDIUM

STRENGTH THREADLOCKER AND SEALANT (blue) to

HOME

7-24 2013 Softail Service: Electrical

threads of both starter mounting fasteners (2). Install and
tighten to 25-27 ft-lbs (33.9-36.6 Nm).

3.

Attach solenoid wire (4).

4.

Install positive battery cable to starter. Make sure cable
is angled properly. See

7.12 BATTERY CABLES

.

5.

Install Battery. See

1.20 BATTERY MAINTENANCE

.

6.

Install electrical panel. See

7.3 ELECTRICAL PANEL

.

7.

Install rear wheel. See

2.5 REAR WHEEL

.

5

1

2

3

2

4

6

ed03465

1. Starter
2. Starter mounting fasteners
3. Positive battery cable post
4. Solenoid wire
5. Neutral switch
6. Vehicle speed sensor

Figure 7-30. Starter

HOME

2013 Softail Service: Electrical 7-25

7.14

HEADLAMP

GENERAL

When replacement is required, use only the specified
sealed beam unit or bulb, available from a Harley-Davidson
dealer. An improper wattage sealed beam or bulb, can
cause charging system problems. (00209a)

If either headlamp bulb filament burns out, replace the bulb.
Use only direct replacement bulbs as specified in the parts
catalog and

1.4 BULB REQUIREMENTS

.

NOTE

When reassembling headlamp, make sure slots and tabs in
headlamp, mounting ring, and trim ring are aligned.

Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)

HEADLAMP ASSEMBLY REMOVAL AND
INSTALLATION

Removal

NOTE

Fuel tank crossover hose does not need to be disconnected.
Fuel tank can be slid back enough to remove required con-
nectors.

1.

Slide fuel tank rearward. See

4.6 FUEL TANK

.

2.

See

Figure 7-31

. Disconnect headlamp connector (5).

3.

If equipped with fender tip lamp, disconnect front fender
tip lamp connector (6).

4.

If equipped with auxiliary lamps, disconnect headlamp
connector at auxiliary switch connector.

5.

See

Figure 7-32

. Remove horizontal adjusting bolt (2) and

headlamp assembly.

Installation

1.

See

Figure 7-32

. Install headlamp assembly with horizontal

adjusting bolt (2).

2.

If equipped with auxiliary lamps, connect headlamp con-
nector to auxiliary switch connector.

3.

See

Figure 7-31

. If equipped with fender tip lamp, connect

front fender tip lamp connector (6).

4.

Connect headlamp connector (5).

5.

Install fuel tank. See

4.6 FUEL TANK

.

6.

Adjust headlamp alignment. See

1.21 HEADLAMP

ALIGNMENT

.

5

4

1

2

3

6

sm07179a

1. Instruments [20]
2. Left hand control [24]
3. Fuel gauge [117]
4. Front wheel speed sensor [167]
5. Headlamp [38]
6. Front fender tip lamp [32]: FLSTC

Figure 7-31. Under Fuel Tank Left Side

1

2

om01307

1. Vertical adjusting bolt
2. Horizontal adjusting bolt

Figure 7-32. Headlamp Adjustment (typical)

BULB REMOVAL AND INSTALLATION

Never touch the quartz bulb. Fingerprints will etch the
glass and decrease bulb life. Handle the bulb with paper
or a clean, dry cloth. Failure to do so could result in bulb
damage. (00210b)

HOME

7-26 2013 Softail Service: Electrical

Handle bulb carefully and wear eye protection. Bulb con-
tains gas under pressure, which, if not handled carefully,
could cause serious eye injury. (00062b)

sm02558

Figure 7-33. Wire Retaining Clip

FXST, FXS and FXSB Models

1.

See

Figure 7-34

. Loosen trim ring screw (4) and then

remove trim ring (3).

2.

Pull wiring connector block from bulb prongs.

3.

Remove rubber boot (7) from back of headlamp (5).

4.

See

Figure 7-33

. Squeeze wire retaining clip ends to

unhook them from notches in headlamp assembly.

5.

Pivot wire retaining clip away from bulb. Replace old bulb
with

new

bulb.

6.

Assemble headlight components. See

1.21 HEADLAMP

ALIGNMENT

to adjust light beam.

FLSTC, FLSTF/B, FLSTN and FLS Models

1.

See

Figure 7-34

. Remove trim ring screw (4) and trim ring

(3). Be careful not to bend the two tabs that hold the top
of the trim ring in place.

2.

Remove mounting ring screws (16) and mounting ring that
holds sealed beam headlamp in place.

3.

Pull wiring connector block from bulb prongs.

4.

Remove rubber boot (7) from back of headlamp (5).

5.

See

Figure 7-33

. Squeeze wire retaining clip ends to

unhook them from notches in headlamp assembly.

6.

Pivot wire retaining clip away from bulb. Replace old bulb
with

new

bulb.

7.

Assemble headlight components. See

1.21 HEADLAMP

ALIGNMENT

to adjust light beam.

HOME

2013 Softail Service: Electrical 7-27

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Политика конфиденциальности