Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Service Manual — page 43
A.20
TYCO 070 MULTILOCK UNSEALED CONNECTOR
TYCO 070 MULTILOCK UNSEALED
CONNECTOR REPAIR
TOOL NAME
PART NUMBER
AMP MULTI-LOCK CRIMPER
HD-41609
SNAP-ON PICK
SNAP-ON TT600-3
General
Tyco 070 Multilock Unsealed connectors are found between
wire harnesses and component wiring and may be either
floating or anchored to the frame with attachment clips.
See
. Attachment clips (1) on the pin housings are
fitted to T-studs on the motorcycle frame. The T-studs identify
OE connector locations. To maintain serviceability, always
return connectors to OE locations after service.
Obtain the necessary tools to repair the connector and ter-
minals.
NOTE
For terminal crimping use the AMP MULTI-LOCK CRIMPER
(Part No. HD-41609).
Separating Pin and Socket Housings
1.
If necessary, slide connector attachment clip T-stud to the
large end of the opening.
2.
See
. Press the release button (2) on the
socket terminal side of the connector and pull the socket
housing (3) out of the pin housing (4).
Mating Pin and Socket Housings
1.
Hold the housings to match wire color to wire color.
2.
Insert the socket housing into the pin housing until it clicks
in place.
3.
If OE location is a T-stud, fit large opening end of attach-
ment clip over T-stud and slide connector to engage T-
stud to small end of opening.
2
3
1
4
sm00002a
1. Attachment clip
2. Release button
3. Socket housing
4. Pin housing
Figure A-58. Tyco 070 Multilock Unsealed Connector
Removing Terminals from Housing
1.
See
. Bend back the latch (1) to free one end
of secondary lock (2) then repeat on the opposite end.
Hinge the secondary lock outward.
2.
Look in the terminal side of the connector (opposite the
secondary lock) and note the cavity next to each terminal.
3.
Insert a pick or pin into the terminal cavity until it stops.
NOTE
If socket/pin terminal tool is not available, use a push pin/safety
pin or a SNAP-ON PICK (Part No. SNAP-ON TT600-3).
4.
Press the tang in the housing to release the terminal.
a.
Socket:
Lift the socket tang (8) up.
b.
Pin:
Press the pin tang (7) down.
NOTE
A click is heard if the tang is released.
5.
Gently tug on wire to pull wire and terminal from cavity.
2013 Softail Service: Appendix A Connector Repair A-35
5
2
7
1
3
6
1
2
4
8
sm00013
1. Latch
2. Secondary lock open
3. Pin housing
4. Socket housing
5. Pin terminal
6. Socket terminal
7. Tang (pin)
8. Tang (socket)
Figure A-59. Tyco 070 Multilock Unsealed Connector:
Socket and Pin Housings
Inserting Terminals into Housing
NOTE
See
. Cavity numbers are stamped into the sec-
ondary locks of both the socket and pin housings. Match the
wire color to the cavity number found on the wiring diagram.
1.
Hold the terminal so the catch faces the tang in the
chamber. Insert the terminal into its numbered cavity until
it snaps in place.
NOTES
•
The release button is always on the top of the connector.
•
On the pin side of the connector, tangs are positioned at
the bottom of each cavity, so the slot in the pin terminal
(on the side opposite the crimp tails) must face downward.
•
On the socket side, tangs are at the top of each cavity, so
the socket terminal slot (on the same side as the crimp
tails) must face upward.
2.
Gently tug on wire end to verify that the terminal is locked
in place.
3.
Rotate the hinged secondary lock inward until tabs fully
engage latches on both sides of connector.
– AMP
1
2
3
– AMP
1
2
3
4
5
6
5
6
7
8
9
10
4
3
2
1
1
2
3
sm00005
1. 3-place housing
2. 6-place housing
3. 10-place housing
Figure A-60. Tyco 070 Multilock Unsealed Connector:
Cavity Numbers on Secondary Locks (socket housings
shown)
Preparing Wire Leads for Crimping
1.
Strip wire lead removing 5/32 in (4.0 mm) of insulation.
A-36 2013 Softail Service: Appendix A Connector Repair
2.
See
and
. Select the pin/socket
terminals from the parts catalog and identify the insulation
crimp tails (1) and the wire crimp tails (2) and the groove
for the crimp tool locking bar (3).
3.
Identify the wire lead gauge and the corresponding crimper
tool and nesting die. Refer to
Table A-8. AMP Multilock Connector: Crimp Tool Wire
Gauge/Nest
NEST
WIRE GAUGE
Front
20
Middle
16
Rear
18
2
3
1
sm00004
1. Insulation crimp tail
2. Wire crimp tail
3. Locking bar groove
Figure A-61. Tyco 070 Multilock Unsealed Connector: Pin
Terminal
2
3
1
sm00001
1. Insulation crimp tail
2. Wire crimp tail
3. Locking bar groove
Figure A-62. Tyco 070 Multilock Unsealed Connector:
Socket Terminal
Crimping Terminals to Leads
NOTE
Crimping with the AMP Multi-lock Crimper is a one step opera-
tion. One squeeze crimps both the wire core and the insulation
tails.
1.
See
. Squeeze the handles to cycle the AMP
MULTI-LOCK CRIMPER (Part No. HD-41609) to the fully
open position (1).
2.
Raise locking bar by pushing up on bottom flange (2).
NOTE
See
and
. Hold the terminal with the
insulation crimp tail (1) facing up. The tool will hold the terminal
by the locking bar groove (3) and simultaneously crimp around
the stripped lead and the insulation.
3.
See
. With the insulation crimp tail facing
upward, insert terminal (pin or socket) (3) through the
locking bar, so that the closed side of the terminal rests
on the nest of the crimp tool.
4.
Release locking bar to lock position of contact (4). When
correctly positioned, the locking bar fits snugly in the space
at the front of the core crimp tails.
5.
Insert stripped end of lead (5) until ends make contact with
locking bar.
6.
Position wire that the wide pair of crimp tails squeeze bare
wire strands, while the narrow pair folds over the insulation
material.
7.
Squeeze handle of crimp tool until tightly closed. Tool
automatically opens when the crimping sequence is com-
plete.
8.
Raise up locking bar (7) to remove crimped terminal.
2013 Softail Service: Appendix A Connector Repair A-37
4
6
7
3
1
2
5
8
sm00007
1. Open position
2. Locking bar flange
3. Insert contact
4. Release locking bar
5. Insert lead
6. Squeeze
7. Raise locking bar
8. Remove crimped terminal
Figure A-63. Tyco 070 Multilock Unsealed Connector:
Terminal Crimping Procedure
Inspecting Crimped Terminals
See
. Inspect the wire core crimp (2) and insulation
crimp (1). Distortion should be minimal.
1
2
sm00008
1. Insulation crimp
2. Wire core crimp
Figure A-64. Tydo 070 Multilock Unsealed Connector:
Terminal Crimp
A-38 2013 Softail Service: Appendix A Connector Repair
A.21
TYCO GET 64 SEALED CONNECTOR
TYCO GET 64 SEALED CONNECTOR
TOOL NAME
PART NUMBER
TERMINAL EXTRACTOR
B-50085
General
See
. The Tyco GET 64 Sealed connector is found
on the ECM of Dyna and Softail Models.
Housings
Separate:
Press on the latch. Pull the socket housings off of
the ECM.
Join:
Align the socket housing latch with the catch on the ECM.
Press housing onto ECM.
sm07294
Figure A-65. Tyco GET 64 Sealed Connector Latch
Removing Socket Terminals
1.
Remove the black wrap to access the back of the con-
nector.
2.
See
. Use needle nose pliers to pull the sec-
ondary lock out of the housing.
3.
See
. Orient the bevel of the TERMINAL
EXTRACTOR (Part No. B-50085) (1) to the upper or lower
terminal row. Insert the extractor into the slot adjacent to
the terminal.
4.
Rotate the extractor to release the retention beam and
simultaneously pull on the wire lead to remove the ter-
minal.
sm07311
Figure A-66. Tyco GET 64 Secondary Lock
2
1
2
1
sm07293
1. Terminal extractor
2. Retention beam
Figure A-67. Removing Terminals: Tyco GET 64 Sealed
Connector
Installing Socket Terminals
1.
See
. Locate the wire lead cavity by number.
2.
See
. Orient the open side of the crimp to the
lower or the upper terminal row.
3.
Press the terminal in through the rear cover and the seal
until it clicks.
4.
Press the secondary lock into the locked position.
5.
Black wrap the wire lead bundle.
2013 Softail Service: Appendix A Connector Repair A-39
sm07340
Figure A-68. Cavity Numbers
sm07314
Figure A-69. Socket Terminal Orientation: Crimp Open
Side
CRIMPING TERMINALS
TOOL NAME
PART NUMBER
UNIVERSAL CRIMPER SET
HD-50120
HAND CRIMP FRAME
HD-50120-2
TYCO GET 64 DIE
HD-50120-7
1.
Strip the wire insulation. Refer to
.
2.
Install the TYCO GET 64 DIE (Part No. HD-50120-7) in
the HAND CRIMP FRAME (Part No. HD-50120-2) of the
UNIVERSAL CRIMPER SET (Part No. HD-50120).
3.
Place the
new
terminal in the specified nest. Refer to
4.
Insert the wire to the wire stop. Crimp the terminal.
5.
Inspect the crimped terminal and wire lead.
Table A-9. Tyco GET 64 Sealed Crimper Die (Part No.
HD-50120-7)
NEST
STRIP LENGTH
PART NO.
TERMINAL
mm
in
A
4.4
0.170
72666-12
Socket:
18-20 AWG
A-40 2013 Softail Service: Appendix A Connector Repair
A.22
TYCO MCP SEALED CONNECTOR
TYCO MCP SEALED CONNECTOR
TOOL NAME
PART NUMBER
TERMINAL EXTRACTOR
B-0085
SNAP-ON TERMINAL PICK
GA500A
General
The Tyco MCP sealed connector is used on certain ABS
modules.
Housing
Separate:
See
. Press and hold the lock tab. Pulling
on both ends of the lever, open the lever.
Join:
Gently mate the pins to the socket. Press and hold the
lock tab. Pressing on both ends of the lever, close the lever.
sm07296
Figure A-70. Tyco MCP Connector Release Bar
Removing the Large Terminals
1.
Snap the wire harness cover off of the back of the con-
nector
NOTE
Insert a thin flat bladed screwdriver all the way to the bottom
behind the tab of the secondary lock.
2.
See
. Gently slide the secondary lock out of
the connector with a screw driver.
3.
See
. Insert the smallest pins of the SNAP-ON
TERMINAL PICK (Part No. GA500A) into the gaps on
each side of the socket to compress the tangs on each
side of the terminal.
4.
Gently pull on the wire to remove the terminal.
sm07369b
Figure A-71. Tyco MCP Connector Secondary Lock
sm07354
Figure A-72. Removing Large Socket Terminals: Tyco MCP
Connector
Removing the Small Terminals
1.
Snap the wire harness cover off of the back of the con-
nector
NOTE
Insert a thin flat bladed screwdriver all the way to the bottom
behind the tab of the secondary lock.
2.
See
. Gently slide the secondary lock out of
the connector with a screw driver.
3.
See
. Insert the TERMINAL EXTRACTOR
(Part No. B-0085) into the cavity on the outside of the ter-
minal.
4.
Tilt the extractor to lift the molding latch and release the
terminal.
5.
Gently pull on the wire to remove the terminal.
2013 Softail Service: Appendix A Connector Repair A-41
sm07355a
Figure A-73. Removing Small Socket Terminal: Tyco MCP
Connector
Installing Terminals
1.
See
. Locate the wire lead cavity by number.
2.
Use a hobby knife to bend the tangs on each side of the
terminal outward.
3.
Align the socket.
4.
Push the socket in until it clicks.
5.
Press the secondary lock back into the connector.
6.
Snap the wire cover in place.
sm07361
Figure A-74. Tyco MCP Sealed Connector Cavity Numbers
CRIMPING TERMINALS
TOOL NAME
PART NUMBER
UNIVERSAL CRIMPER SET
HD-50120
TYCO MCP DIE
HD-50120-8
1.
Strip the wire insulation to specification. Refer to
2.
Install the TYCO MCP DIE (Part No. HD-50120-8) in the
handle of the UNIVERSAL CRIMPER SET (Part No. HD-
50120).
3.
Place the
new
terminal in the specified nest.
4.
Insert the wire to the wire stop.
5.
Crimp the terminal.
6.
Inspect the crimped terminal.
Table A-10. Tyco MCP Crimper Die (Part No. HD-50120-8)
NEST
STRIP LENGTH
PART NO.
TERMINAL
mm
in
A
4.2-4.8
0.165-0.189
72579-12
Large socket:
14 AWG
B
4.2-4.8
0.165-0.189
72579-12
Large socket:
16 AWG
C
3.3-3.9
0.130-0.153
72580-12
Small socket:
20 AWG
1
3
2
sm07290
1. Locking tang
2. Lead crimp
3. Seal crimp
Figure A-75. Tyco MCP Socket Terminal Crimp
A-42 2013 Softail Service: Appendix A Connector Repair
A.23
SEALED SPLICE CONNECTORS
SEALED SPLICE CONNECTOR REPAIR
TOOL NAME
PART NUMBER
HEAT GUN
HD-25070
PACKARD CRIMPING TOOL
HD-38125-8
ULTRA TORCH
HD-39969
HEAT SHIELD ATTACHMENT
HD-41183
General
Splice connectors and several OE ring terminal connectors
use heat shrink covering to seal the connection.
Preparing Wire Leads
NOTE
When splicing adjacent wires, stagger the splices that the
sealed splice connectors will not touch each other.
1.
Using a shop gauge, identify the gauge of the wire.
2.
Match the wire gauge to a sealed splice connector by color
and part number. Refer to
.
3.
Strip insulation off the the wire lead. Refer to
Table A-11. Sealed Splice Connectors
STRIP LENGTH
PART NO.
COLOR
WIRE GAUGE
mm
in
9.5
3/8
70585-93
Red
18-20 (0.5-0.8 mm)
9.5
3/8
70586-93
Blue
14-16 (1.0-2.0 mm)
9.5
3/8
70587-93
Yellow
10-12 (3.0-5.0 mm)
NOTE
If any copper wire strands are cut off of the wire core, trim the
end and strip the wire again in a larger gauge stripper.
Splicing Wire Leads
NOTE
See
. The connector is crimped on one side and
then the other.
1.
See
. Open the PACKARD CRIMPING TOOL
(Part No. HD-38125-8) ratchet by squeezing the handles
closed.
2.
Match the connector color to the wire gauge crimp die in
the jaws. Insert one end of the sealed connector.
3.
Gently squeeze the handles until the connector is held in
the jaws.
4.
See
. Feed the stripped end of a wire into the
connector until the wire stops inside the metal insert (1).
5.
Squeeze the handles tightly closed to crimp the lead in
the insert (2). The tool automatically opens when the
crimping is complete.
6.
Slide the connector to the other half of the metal insert.
Insert the stripped wire lead (1) until it stops. Crimp the
lead in the insert (2).
Be sure to follow manufacturer's instructions when using
the UltraTorch UT-100 or any other radiant heating device.
Failure to follow manufacturer's instructions can cause a
fire, which could result in death or serious injury. (00335a)
•
Avoid directing heat toward any electrical system com-
ponent that is not being serviced.
•
Always keep hands away from tool tip area and heat shrink
attachment.
7.
Use an ULTRA TORCH (Part No. HD-39969), or a HEAT
GUN (Part No. HD-25070) with a HEAT SHIELD
ATTACHMENT (Part No. HD-41183), to heat the connector
from the center of the crimp (3) out to each end.
NOTE
It is acceptable for the splice to rest against the heat shrink
tool attachment.
Inspecting Seals
See
. Allow the splice to cool and inspect the seal.
The insulation should appear smooth and cylindrical. Melted
sealant will have extruded out the ends (4) of the insulation.
1
2
3
sm00050
1. Red connector die
2. Blue connector die
3. Yellow connector die
Figure A-76. Packard Crimping Tool (HD-38125-8)
2013 Softail Service: Appendix A Connector Repair A-43
1
1
4
2
2
4
3
sm00051
1. Wire lead in metal insert
2. Crimp metal insert
3. Center of crimp
4. Melted SEALANT
Figure A-77. Sealed Splice Connector
A-44 2013 Softail Service: Appendix A Connector Repair
SUBJECT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE NO.
APPENDIX
B
WIRING
B.1
CONNECTORS
CONNECTOR LOCATIONS
Function/Location
All vehicle connectors are identified by their function and loca-
tion. Refer to
.
Place and Color
The place (number of wire cavities of a connector housing)
and color of the connector can also aid identification.
Connector Number
On wiring diagrams and in service/repair instructions, con-
nectors are identified by a number in brackets.
Repair Instructions
The repair instructions in Appendix A are by connector type.
Refer to
.
Table B-1. Softail Connector Locations
LOCATION
TERMINAL
PROBE
COLOR
TYPE
DESCRIPTION
NO.
Under seat
Gray
8-place Tyco 070 Multilock
Unsealed (BK) (except FXS/B)
Tail lamp harness to main har-
ness
[7]
Behind fuel tank (under seat)
Gray
4-place Tyco 070 Multilock
Unsealed (BK) (FXS/B)
Fuel tank harness
[13]
Inside tail lamp lens (except FXS/B,
FLS)
Gray/Brown
2-place Tyco 070 Multilock
Unsealed (except FLSTN,
FXS/B, FLS) (BK)
Right rear stop, tail, and turn
assembly
[18]
Under seat (FXS/B and FLS)
2-place Deutsch DTM Sealed
(FLSTN)
4-place Deutsch DTM Sealed
(FXS/B, FLS) (GY)
Inside tail lamp lens (except FXS/B,
FLS)
Gray/Brown
2-place Tyco 070 Multilock
Unsealed (except FLSTN,
FXS/B, FLS) (BK)
Left rear stop, tail, and turn
assembly
[19]
Under seat (FXS/B and FLS)
2-place Deutsch DTM Sealed
(FLSTN)
4-place Deutsch DTM Sealed
(FXS/B, FLS) (BK)
Under console
Gray
6-place Molex MX 150 Sealed
(BK)
Console harness
[20]
Under console
Gray
6-place Molex MX 150 Sealed
(BK)
Indicator lamps
[21]
Under fuel tank, right side
Yellow
4-place JAE MX19 Sealed (BK)
Right hand controls
[22-1]
Under fuel tank, right side
Yellow
2-place JAE MX19 Sealed (BK)
Right hand controls
[22-2]
Under fuel tank, left side
Yellow
4-place JAE MX19 Sealed (BK)
Left hand controls
[24]
Under fuel tank, right side
Gray
6-place Tyco 070 Multilock
Unsealed (BK)
Front turn signals
[31]
Under fuel tank, left side
Gray
2-place Tyco 070 Multilock
Unsealed (BK)
Front fender tip lamp
[32]
Under fuel tank console (except
FXS/B)
Gray
2-place Delphi GT 150 Sealed
(GY)
Ignition switch
[33]
Behind ignition coil (FXS/B)
Under fuel tank, left side
Gray
4-place Tyco 070 Multilock
Unsealed (BK)
Headlamp
[38]
Back of speedometer
Breakout Box
12-place Delphi Micro 64
Sealed (GY)
Speedometer
[39]
Inside tail lamp lens (except FXS/B,
FLS)
Brown
6-place Deutsch DTM Sealed
(except FXS/B, FLS) (BK)
LP, stop, and tail lamp
[40]
Under seat (FXS/B and FLS)
3-place Deutsch DTM Sealed
(FXS/B, FLS) (BK)
2013 Softail Service: Appendix B Wiring B-1
Table B-1. Softail Connector Locations
LOCATION
TERMINAL
PROBE
COLOR
TYPE
DESCRIPTION
NO.
Inside tail lamp lens
Gray
3-place Tyco 070 Multilock
Unsealed (BK)
Rear fender tip lamp
[45]
Back of voltage regulator
3-place Dekko (BK)
Voltage regulator to stator
[47]
Under seat
Gray/Red
Delphi 280 Metripack Sealed
Fuse block
[64]
Delphi 800 Metripack Sealed
(main fuse)
Top of transmission case
Gray
3-place Delphi GT 150 Sealed
(BK)
VSS
[65]
Behind front fork panel
Gray
2-place Tyco 070 Multilock
Unsealed (BK)
Auxiliary lamps
[73]
Back of voltage regulator
2-place Dekko (BK)
Voltage regulator
[77]
Under seat in front of rear fender
(except FXSB)
Breakout Box
18-place Tyco (BK)
ECM
[78-1]
Electrical panel behind fender
extension (FXSB)
Under seat in front of rear fender
(except FXSB)
Breakout Box
18-place Tyco (GY)
ECM
[78-2]
Electrical panel behind fender
extension (FXSB)
Back of voltage regulator bracket
Brown
2-place Deutsch DTM Sealed
(BK)
CKP sensor
[79]
Top of induction module
Gray
3-place Delphi 150 Metripack
Sealed (GY)
MAP sensor
[80]
Back of coil
Gray
4-place Delphi GT 150 Sealed
(BK)
Ignition coil
[83]
Beneath fuel tank
Gray
2-place Delphi GT 150 Sealed
(GY)
Front fuel injector
[84]
Beneath fuel tank
Gray
2-place Delphi GT 150 Sealed
(GY)
Rear fuel injector
[85]
Beneath fuel tank
Gray
4-place Delphi GT 150 Sealed
(BK)
IAC
[87]
Behind air cleaner backing plate
Gray
3-place Delphi GT 150 Sealed
(BK)
TP sensor
[88]
Behind air cleaner backing plate
Gray
2-place Delphi GT 150 Sealed
(GY)
IAT sensor
[89]
Back of front cylinder, left side
Gray
2-place Delphi GT 150 Sealed
(BK)
ET sensor
[90]
Under seat
Black
6-place Deutsch DT Sealed
(GY)
DLC
[91]
Inside tail lamp lens
Gray
4-place Tyco 070 Multilock
Unsealed (BK)
Tail lamp
[93]
Circuit board under tail lamp
assembly
Gray
6-place Tyco 070 Multilock
Unsealed (BK)
Rear fender lights harness in
circuit board
[94]
Electrical panel behind fender
extension
Purple
2-place Delphi 150 Metripack
Sealed (BK)
Purge solenoid
[95]
Fork back panel
Gray
Tyco Insulated Spade terminal
Auxiliary lamp switch
[109]
Left front side of fuel tank
Gray
4-place Tyco 040 Unsealed
(BK)
Fuel gauge
[117]
B-2 2013 Softail Service: Appendix B Wiring
Table B-1. Softail Connector Locations
LOCATION
TERMINAL
PROBE
COLOR
TYPE
DESCRIPTION
NO.
Front right crankcase
Right Angle Push On Molded
(BK)
Oil pressure switch
[120]
Right side of transmission
Red
Tyco Insulated Spade terminal
(BK)
Rear stop lamp switch
[121]
Between cylinders, left side (except
FXS/B)
Red
Flag terminals (BK)
Horn
[122]
Front of frame above voltage regu-
lator (FXS/B)
Top of starter
Red
Tyco Insulated Spade terminal
(W)
Starter solenoid
[128]
Top of transmission
Right Angle Push On Molded
(BK)
Neutral switch
[131]
Back of voltage regulator bracket
Gray
3-place Molex MX 150 Sealed
(BK)
JSS
[133]
Under seat in front of battery
Gray
4-place Molex MX 150 Sealed
(BK)
HO2 sensor (rear)
[137]
Behind voltage regulator
Gray
4-place Molex MX 150 Sealed
(BK)
HO2 sensor (front)
[138]
Top of fuel tank
Gray
4-place Delphi GT 150 Sealed
(BK)
Fuel pump and sender
[141]
Electrical panel behind fender
extension
Gray
3-place Delphi GT 150 Sealed
(BK)
Security siren (optional)
[142]
In front fender tip lamp
Gray
2-place Tyco 070 Multilock
Unsealed (BK)
Front fender tip lamp
[143]
Electrical panel behind fender
extension
Breakout Box
20-place Molex MX 150 Sealed
(BK)
ABS ECU
[166]
Under fuel tank, left side
Gray
2-place Delphi 150 Metripack
Sealed (BK)
Front WSS
[167]
Electrical panel behind fender
extension
Gray
2-place Delphi 150 Metripack
Sealed (BK)
Rear WSS
[168]
Air cleaner backing plate
Gray
2-place Tyco Superseal 1.5
Sealed (BK)
Active intake solenoid
[178]
Exhaust bracket
Gray
5-place Tyco Superseal 1.5
Sealed (BK)
Active exhaust
[179]
Under seat
Gray
3-place Molex MX 150 Sealed
(GY)
Resistor assembly
[200]
Bracket attached to the throttle body
Gray
2-place Tyco Superseal 1.5
Sealed
ACR (front)
[203F]
Bracket attached to the throttle body
Gray
2-place Tyco Superseal 1.5
Sealed
ACR (rear)
[203R]
Under seat
Light Blue
2-place Molex MX 64 Unsealed
(BK)
Security antenna
[209]
Electrical panel behind fender
extension
Breakout Box
48-place Molex CMC Sealed
(BK)
BCM
[242]
Front of frame above voltage regu-
lator
Gray
4-place Delphi GT 150 Sealed
(BK)
Front HCU
[254]
Below electrical panel behind fender
extension
Gray
4-place Delphi GT 150 Sealed
(BK)
Rear HCU
[255]
2013 Softail Service: Appendix B Wiring B-3
Table B-1. Softail Connector Locations
LOCATION
TERMINAL
PROBE
COLOR
TYPE
DESCRIPTION
NO.
Electrical panel behind fender
extension
1-place Delphi 800 Metripack
Sealed (BK)
BCM battery power
[259]
Electrical panel behind fender
extension
Gray
4-place Delphi GT 150 Sealed
(BK)
Anti-theft Tracking Module
[266]
Under seat
Ring terminals
Left side ground stud
[GND1]
Right side ground stud
[GND2]
(Regulator) Right side ground
stud
[GND2A]
B-4 2013 Softail Service: Appendix B Wiring
B.2
WIRING DIAGRAMS
WIRING DIAGRAM INFORMATION
Wire Color Codes
Wire traces on wiring diagrams are labeled with alpha codes.
Refer to
.
For Solid Color Wires:
See
. The alpha code
identifies wire color.
For Striped Wires:
The code is written with a slash (/) between
the solid color code and the stripe code. For example, a trace
labeled GN/Y is a green wire with a yellow stripe.
Wiring Diagram Symbols
See
. On wiring diagrams and in service/repair
instructions, connectors are identified by a number in brackets
[ ]. The letter inside the brackets identifies whether the housing
is a socket or pin housing.
A=Pin:
The letter A and the pin symbol after a connector
number identifies the pin side of the terminal connectors.
B=Socket:
The letter B and the socket symbol after a connector
number identifies the socket side of the terminal connectors.
Other symbols found on the wiring diagrams include the fol-
lowing:
Diode:
The diode allows current flow in one direction only in
a circuit.
Wire break:
The wire breaks are used to show option variances
or page breaks.
No Connection:
Two wires crossing over each other in a wiring
diagram that are shown with no splice indicating they are not
connected together.
Circuit to/from:
This symbol indicates a more complete circuit
diagram on another page. The symbol is also identifying the
direction of current flow.
Splice:
Splices are where two or more wires are connected
together along a wiring diagram. The indication of a splice only
indicates that wires are spliced to that circuit. It is not the true
location of the splice in the wiring harness.
Ground:
Grounds can be classified as either clean or dirty
grounds. Clean grounds are identified by a (BK/GN) wire and
are normally used for sensors or modules.
NOTE
Clean grounds usually do not have electric motors, coils or
anything that may cause electrical interference on the ground
circuit.
Dirty grounds are identified by a (BK) wire and are used for
components that are not as sensitive to electrical interference.
Twisted pair:
This symbol indicates the two wires are twisted
together in the harness. This minimizes the circuit's electromag-
netic interference from external sources. If repairs are neces-
sary to these wires they should remain as twisted wires.
9
12
13
1
2
1
2
8
11
10
7
6
5
3
4
W
W
GN/Y
GN/Y
1
2
1
2
[21A]
[21B]
ed03175
1. Connector number
2. Terminal code (A=pin, B=socket)
3. Solid wire color
4. Striped wire color
5. Socket symbol
6. Pin symbol
7. Diode
8. Wire break
9. No connection
10. Circuit to/from
11. Splice
12. Ground
13. Twisted pair
Figure B-1. Connector/Wiring Diagram Symbols
1
A
B
2
3
4
4
3
1
2
ed03169
1. Battery
2. P&A
3. Main
4. Fuse block [64]
Figure B-2. Fuse Block and Socket Terminals
2013 Softail Service: Appendix B Wiring B-5
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