Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Service Manual — page 1
MAINTENANCE
Fastener Torque Values in this Chapter. . . . . . . ..1-1
Repair and Replacement Procedures. . . . . . . . 1-5
Cleaning. . . . . . . . . . . . . . . . . . . ..1-6
Tool Safety. . . . . . . . . . . . . . . . . . ..1-6
General. . . . . . . . . . . . . . . . . . . .1-10
General. . . . . . . . . . . . . . . . . . . .1-11
Disposal and Recycling. . . . . . . . . . . .1-11
Checking and Adding Oil. . . . . . . . . . . . ..1-16
Type of Oil. . . . . . . . . . . . . . . . .1-16
Checking Oil Level. . . . . . . . . . . . . .1-16
Changing Oil and Filter. . . . . . . . . . . . . .1-16
1.7 AIR CLEANER AND EXHAUST SYSTEM
Removal. . . . . . . . . . . . . . . . . . . 1-18
Cleaning and Inspection. . . . . . . . . . . 1-18
Exhaust System Leakage. . . . . . . . . . ..1-20
Inspection. . . . . . . . . . . . . . . . ..1-22
When To Replace Tires. . . . . . . . . . . .1-22
Identify Wheel Spoke Groups. . . . . . . . . 1-23
Wheel Spoke Adjustment. . . . . . . . . . ..1-23
1.9 PRIMARY CHAINCASE LUBRICANT
Adjustment. . . . . . . . . . . . . . . . . . 1-28
Sprockets. . . . . . . . . . . . . . . . ...1-30
Drive Belt. . . . . . . . . . . . . . . . ...1-30
Cable Inspection, Lubrication and Adjustment. . . . .1-34
Inspection and Lubrication. . . . . . . . . . 1-34
Adjustment. . . . . . . . . . . . . . . . .1-34
1.14 CABLE AND CHASSIS LUBRICATION
Brake Lines Inspection. . . . . . . . . . . . . .1-37
Inspection. . . . . . . . . . . . . . . . . . .1-39
Brake Pads. . . . . . . . . . . . . . . . 1-39
Brake Disc. . . . . . . . . . . . . . . . .1-39
Brake Pad Replacement. . . . . . . . . . . . ...1-40
Rear Brake Caliper. . . . . . . . . . . . . 1-40
Front Brake Caliper. . . . . . . . . . . . ...1-41
III
T
ABLE
OF
CONTENTS
Adjustment: FLSTC, FLSTF/B, FLSTN, FLS. . . . . 1-45
Bearing Adjustment (Fall-away). . . . . . . . 1-45
Adjustment: FXST, FXS. . . . . . . . . . . . . 1-46
Bearing Adjustment (Fall-away). . . . . . . . 1-46
Adjustment: FXSB. . . . . . . . . . . . . . . 1-48
Bearing Adjustment (Fall-away). . . . . . . . 1-48
Lubrication. . . . . . . . . . . . . . . . . . 1-49
Inspection. . . . . . . . . . . . . . . . . . .1-50
Checking Fastener Torque. . . . . . . . . . 1-50
Voltmeter Test. . . . . . . . . . . . . . . 1-52
Charging Battery. . . . . . . . . . . . . . . ...1-52
Safety Precautions. . . . . . . . . . . . . 1-52
Using a Battery Charger. . . . . . . . . . . 1-52
Shock Absorbers. . . . . . . . . . . . . . . ..1-58
Calculate Number of Turns. . . . . . . . . . 1-58
Adjustment. . . . . . . . . . . . . . . . .1-58
Lubrication System. . . . . . . . . . . . . . ...1-62
Electrical System. . . . . . . . . . . . . . . ..1-63
Transmission. . . . . . . . . . . . . . . . . 1-63
Handling. . . . . . . . . . . . . . . . . . . 1-63
Irregularities. . . . . . . . . . . . . . . ...1-63
Brakes. . . . . . . . . . . . . . . . . . . ...1-63
Brake Does Not Hold Normally. . . . . . . . .1-63
CHASSIS
Fastener Torque Values in this Chapter. . . . . . . ..2-1
Specifications. . . . . . . . . . . . . . . . . ..2-5
2.3 VEHICLE IDENTIFICATION NUMBER
(V.I.N.)
Vehicle Identification Number. . . . . . . . . . . .2-9
Removal. . . . . . . . . . . . . . . . . . . 2-11
Disassembly. . . . . . . . . . . . . . . . . .2-11
Disc Wheel. . . . . . . . . . . . . . . . 2-11
Laced Wheel. . . . . . . . . . . . . . . ..2-11
Disc Wheel. . . . . . . . . . . . . . . . 2-13
Laced Wheel. . . . . . . . . . . . . . . ..2-14
Installation. . . . . . . . . . . . . . . . . . .2-14
Wheel Lacing: Angle Flange Hub. . . . . . . . . .2-18
2.7 CHECKING AND TRUING WHEELS
Checking Radial Runout. . . . . . . . . . . 2-20
IV TABLE OF CONTENTS
TABLE OF CONTENTS
Checking Lateral Runout. . . . . . . . . . ...2-20
Radial Runout. . . . . . . . . . . . . . . 2-23
Lateral Runout. . . . . . . . . . . . . . ...2-23
Checking Tire Runout. . . . . . . . . . . . . ...2-32
Lateral Runout. . . . . . . . . . . . . . ...2-32
Radial Runout. . . . . . . . . . . . . . . 2-32
Wheel Balancing. . . . . . . . . . . . . . . ...2-33
Static vs Dynamic. . . . . . . . . . . . . ..2-33
Weights. . . . . . . . . . . . . . . . . ..2-33
Axle Alignment. . . . . . . . . . . . . . . . ..2-34
2.11 FRONT BRAKE MASTER CYLINDER
2.13 REAR BRAKE MASTER CYLINDER
Removal. . . . . . . . . . . . . . . . . . . 2-65
Inspection. . . . . . . . . . . . . . . . . . .2-66
All Models. . . . . . . . . . . . . . . . ..2-66
Disassembly. . . . . . . . . . . . . . . . . .2-67
Removing Lower Bearings From Fork Stem. . . .2-67
Steering Head Bearing Race Removal. . . . . .2-67
2.18 BELT GUARD AND DEBRIS
DEFLECTOR
Removal. . . . . . . . . . . . . . . . . . . 2-69
Belt Guard. . . . . . . . . . . . . . . . .2-69
Debris Deflector. . . . . . . . . . . . . . .2-69
Installation. . . . . . . . . . . . . . . . . . .2-69
Belt Guard. . . . . . . . . . . . . . . . .2-69
Debris Deflector. . . . . . . . . . . . . . .2-69
TABLE OF CONTENTS V
TABLE OF CONTENTS
2.23 HANDLEBARS: FLSTC, FLSTN, FLS,
FXST
Removal. . . . . . . . . . . . . . . . . . . 2-88
Handlebars. . . . . . . . . . . . . . . . 2-88
Lower Handlebar Clamps. . . . . . . . . . ..2-88
Installation. . . . . . . . . . . . . . . . . . .2-88
Installation. . . . . . . . . . . . . . . . . ...2-106
Rider Footboards. . . . . . . . . . . . . . . 2-107
Removal. . . . . . . . . . . . . . . . ..2-107
Installation. . . . . . . . . . . . . . . ...2-107
Rider Footrest. . . . . . . . . . . . . . . . .2-107
Removal. . . . . . . . . . . . . . . . ..2-107
Installation. . . . . . . . . . . . . . . ...2-107
Passenger Footrest. . . . . . . . . . . . . . 2-107
Removal. . . . . . . . . . . . . . . . ..2-107
Installation. . . . . . . . . . . . . . . ...2-108
2.38 SEAT AND STRAP RETENTION NUT
Replacement. . . . . . . . . . . . . . . . ...2-112
2.39 SEAT: FLS, FXS, FXST, FXSB
Replacement. . . . . . . . . . . . . . . . ...2-113
Removal. . . . . . . . . . . . . . . . ..2-113
Installation. . . . . . . . . . . . . . . ...2-113
2.40 SEAT: FLSTN, FLSTF, FLSTFB, FLSTC
Removal and Installation. . . . . . . . . . . . 2-114
Removal and Installation. . . . . . . . . . . . 2-115
2.44 SAREE GUARD: INDIA MODELS
Left Side Removal and Installation. . . . . . . . .2-119
Removal. . . . . . . . . . . . . . . . ..2-119
Installation. . . . . . . . . . . . . . . ...2-119
Right Side Removal and Installation. . . . . . . ...2-119
Removal. . . . . . . . . . . . . . . . ..2-119
Installation. . . . . . . . . . . . . . . ...2-119
2.45 FRONT LICENSE PLATE BRACKET
Removal and Installation. . . . . . . . . . . . 2-121
2.46 MEDALLIONS, SERIALIZED BADGES
AND TANK EMBLEMS
VI TABLE OF CONTENTS
TABLE OF CONTENTS
2.45
FRONT LICENSE PLATE BRACKET
REMOVAL AND INSTALLATION
1.
See
. Remove fastener securing front license
plate bracket.
2.
Install
new
license plate bracket and tighten fastener finger
tight.
3.
Adjust headlamp. See
sm07522
Figure 2-138. Front License Plate Bracket
2013 Softail Service: Chassis 2-121
2.46
MEDALLIONS, SERIALIZED BADGES AND TANK
EMBLEMS
REMOVAL
1.
Mark location of emblem with masking tape.
NOTE
Wear protective gloves.
2.
Saw behind emblem with mono-filament fishing line or
waxed dental floss to remove emblem.
3.
Use 3M GENERAL PURPOSE ADHESIVE REMOVER to
remove remaining foam backing tape and adhesive from
mounting surface.
NOTE
For maximum bond, the surface must be clean and dry.
4.
Clean with a mixture of 50 percent isopropyl alcohol and
50 percent distilled water.
NOTE
Apply medallion within minutes of cleaning.
5.
Allow surface to dry.
INSTALLATION
NOTES
•
Apply in ambient temperatures between 70-100 °F (21-38
°C).
•
Do not remove protective film from adhesive until ready
to apply.
•
Do not bend emblem to fit contour of mounting surface.
1.
Test fit medallion in intended location
a.
Check medallion against curve of mounting surface.
b.
Match left and right sides of fuel tank.
NOTES
•
Protect adhesive from grease, oil, dust, dirt and finger
prints.
•
Once applied, do not shift the medallion.
•
The adhesive bonds in 72 hours at room temperature.
2.
Remove protective film from back of medallion.
3.
Apply even pressure across the entire surface with palms
and fingers of both hands. Hold in place for 15 seconds.
4.
Wait 20 minutes before touching medallion.
5.
Wait 24 hours before washing.
2-122 2013 Softail Service: Chassis
SUBJECT
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ENGINE
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