Harley Davidson 2005 touring models. Service repair manual — page 61

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    2005 FLHT, FLHTC, FLHTCU and FLTR
    2005 FLHT, FLHTC, FLHTCU and FLTR
    DOMESTIC and INTERNATIONAL Models,
    DOMESTIC and INTERNATIONAL Models,
    Handlebar Controls, Indicator Lamps
    Handlebar Controls, Indicator Lamps
    and Fairing Cap/Instrument Nacelle Switches
    and Fairing Cap/Instrument Nacelle Switches
    8-56
    2005 Touring: Wiring
    HOME
    AM/FM
    ANTENNA MAST
    FLHTC/U
    MODELS ONLY
    TO RADIO ANTENNA
    C.B. MAST ASSY
    CONNECTOR
    1
    TO RIGHT
    P/N 76250-98
    GROUND STUD
    (FLHTC/U MODELS ONLY)
    UNDER SEAT
    [51B]
    LOADING COIL ASSY
    P/N 70084-96
    P/N 76318-98
    ANTENNA CABLE PART OF
    C.B. ANTENNA
    MAIN HARNESS AND
    INSIDE TOUR-PAK
    [29A]
    [50A]
    PRESENT ON ALL MODELS
    BK
    [50B]
    [29B]
    C.B. ANTENNA
    BACK OF
    [51A]
    ULTRA RADIO
    (BK)
    P/N 70160-04A
    AUDIO
    [41A]
    [41B]
    (GY)
    HARNESS
    [28B]
    PK/W
    1
    1
    PK/W
    +VOL
    GY/W
    2
    2
    GY/W
    1
    Y/R
    V/BK
    3
    3
    V/BK
    PTT
    2
    -VOL
    Y/BK
    O/BK
    4
    4
    O/BK
    3
    W/BN
    GN
    5
    5
    4
    LTGN/BN
    LTGN/BN
    6
    6
    [28A] ULTRA ONLY
    5
    BN/W
    6
    GY/W
    [50B] ULTRA ONLY
    7
    DRAIN
    8
    BK
    9
    Y/W
    TO
    10
    BN
    RIGHT REAR
    ULTRA
    11
    GN
    SPEAKER &
    RADIO
    12
    O/BK
    CONTROLS
    13
    PK/W
    [28A]
    14
    V/BK
    15
    DRAIN
    16
    GY/Y
    [76B]
    PASSENGER
    CAV
    CIR
    17
    GY/O
    HEADSET
    18
    GY/BK
    R
    1
    1
    R
    19
    GY/BK
    2
    2
    GY/BK & DRAIN
    20
    GY/Y
    3
    3
    GY/Y
    21
    R
    BK
    4
    4
    BK
    [51B]
    22
    R
    GY/O
    5
    5
    GY/O
    [27A]
    6
    23
    BK
    6
    7
    7
    INTERCONNECT
    TAB
    TAB
    DRAIN
    C
    O/V
    DRAIN
    [6A]
    B
    BE/Y
    (BK)
    A
    RADIO PINOUTS
    RT FRONT HEADSET(+) - 1
    FRT HEADSET COMMON - 2
    [53A]
    LEFT REAR
    LFT RR SPEAKER (-) - 3
    (BK)
    1
    2
    34
    567
    8
    9101112
    SPEAKER &
    RT RR SPEAKER(-) - 4
    C4 (RR CNTL MATRIX) - 5
    CONTROLS
    12345678
    9101112
    (BK)
    R1 (RR CNTL MATRIX) - 6
    RR MIC SHIELD - 7
    [42A]
    [42B]
    RR MIC COMMON - 8
    [53B]
    LFT FRT HEADSET - 9
    ULTRA
    RR CONTROL MATRIX
    LFT RR SPEAKER (+) - 10
    PK/W
    1
    PK/W
    RADIO
    C3
    C4
    1
    UP
    RT RR SPEAKER (+) - 11
    GY/W
    2
    2
    GY/W
    C3 (RR CNTL MATRIX) - 12
    MODE
    CONNECTOR
    R0
    RR VOL UP
    UP TUNE / FF
    V/BK
    3
    3
    V/BK
    R0 (RR CNTL MATRIX) - 13
    DOWN
    [28A]
    BN/W
    4
    4
    O/BK
    R2 (RR CNTL MATRIX) - 14
    R1
    RR VOL DWN
    DWN TUNE / REWIND
    FRT MIC SHIELD - 15
    BN
    5
    5
    (GY)
    RT RR HEADSET (+) - 16
    R2
    PUSH TO TALK
    BAND
    W/BN
    6
    6
    LFT RR HEADSET (+) - 17
    RR HEADSET COMMON - 18
    N/C - 19
    N/C - 20
    RR MIC - 21
    FRT MIC - 22
    DRIVER
    CAV
    CIR
    FRT MIC COMMON -23
    HEADSET
    1
    R
    1 - RT FRT SPEAKER (+)
    2
    Y/BK & DRAIN
    3
    Y/R
    2 - PUSH TO TALK (MIC)
    LEFT & RIGHT REAR PASSENGER CONTROLS
    3 - R0 (HANDLEBAR MATRIX)
    4
    BK
    4 - R1 (HANDLEBAR MATRIX)
    5
    Y/W
    5 - R2 (HANDLEBAR MATRIX)
    6
    DRAIN
    COLOR
    ORANGE/
    PINK/
    VIOLET/
    GRAY/
    7
    BE/Y
    6 - C4 (HANDLEBAR MATRIX)
    BLACK
    WHITE
    BLACK
    WHITE
    TAB
    DRAIN
    7 - C3 (HANDLEBAR MATRIX)
    POSITION
    8 - C2 (HANDLEBAR MATRIX)
    BASE
    9 - VEHICLE SPEED SIGNAL
    UP/+VOL
    RADIO
    10 - BATTERY
    MODE/PTT
    11 - GROUND
    HANDLEBAR MATRIX
    CONNECTOR
    12 - IGNITION
    DOWN/-VOL
    13 - HEADSET SPEAKERS B
    C0
    C1
    C2
    C3
    C4
    [27A]
    14 - N/C
    (BK)
    15 - N/C
    R0
    VOL UP
    VOL DWN
    MENU
    UP TUNE / FF
    16 - LFT FRT SPEAKER (+)
    R1
    DWN TUNE / REWIND
    17 - LFT FRT SPEAKER (-)
    18 - RT FRT SPEAKER (+)
    R2
    SQUELCH UP
    SQUELCH DWN
    PUSH TO TALK
    BAND
    19 - GROUND
    20 - BATTERY
    21 - HEADSET SPEAKERS A
    22 - C1 (HANDLEBAR MATRIX)
    23 - C0 (HANDLEBAR MATRIX)
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    2005 FLHTC, FLHTCU and FLTR, DOMESTIC and INTERNATIONAL Models,
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    2005 FLHTC, FLHTCU and FLTR
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    DOMESTIC and INTERNATIONAL Models,
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    Radio, CB/Intercom and Rear Speakers
    8-58
    2005 Touring: Wiring
    HOME
    OPTIONAL SECURITY SIREN
    FENDER TIP
    HEADLAMP
    PASSING LP
    PASSING
    HDI
    ODOMETER
    LAMP
    SWITCH
    LAMPS
    POS.
    RESET
    [38B]
    TO IGNITION/EFI
    [32B]
    [109B]
    [73B]
    LAMP
    IGNITION SWITCH LEGEND
    POWER
    SWITCH
    TO FUEL
    SIGNAL
    A
    BN/GY
    HARNESS
    [8A]
    (BK)
    1
    2
    3
    4
    1
    2
    [29B]
    R/GY
    R/BK
    R
    [154]
    SPEEDOMETER
    FUEL GAUGE
    SENDER
    POSITION
    GROUND
    B
    LGN/BN
    1
    2
    ACCESS.
    IGN.
    BATT.
    C
    BK
    [73A]
    [141A]
    ACCESSORY
    1 2 3 4 5 6 7 8 9101112
    [109A]
    123 4
    (WE)
    LOCK
    1
    2
    3
    4
    5
    6
    7
    8
    9101112
    3
    2
    1
    [142A]
    [142B]
    [32A]
    [117B]
    IGNITION
    [141B]
    [8B]
    THROTTLE
    (GY)
    POWER
    [39B]
    ROLL-OFF
    RELAY
    IGNITION SWITCH
    (BK)
    SWITCH
    [75A]
    [75C]
    [33A]
    [75B]
    [75D]
    [126A]
    O/V
    V/Y
    [33B]
    [64B]
    [126B]
    ON/OFF
    A
    R/GN
    SET/COAST
    B
    BE/BK
    R/Y
    3F
    5
    RESUME/ACCEL
    C
    W/BE
    O/V
    4E
    3
    THROTTLE ROLL-OFF
    D
    V/Y
    BRAKE
    GROUND
    E
    BK
    BK
    4F
    1
    RELAY
    IGNITION
    F
    O/V
    R/BE
    3E
    2
    BRAKE SIGNAL
    G
    R/BE
    ENGINE SPEED
    H
    BE/O
    SET LAMP
    J
    GN/R
    1B
    INSTRUMENTS - 15a
    1A
    SPEED SIGNAL
    K
    W/GN
    O
    R/BK
    1D
    LIGHTS - 15A
    1C
    [17A]
    [17B]
    BE
    CRUISE CONTROL STANDARD
    1H
    HEADLAMP - 15A1G
    MAXI-FUSE
    ON RK CLASSIC ONLY
    BE
    40 A
    1F
    IGNITION - 15A
    1E
    RH CRUISE
    GY
    R/BK
    4D
    P&A IGN - 2A MAX
    4C
    CONNECTION
    2
    BK
    BK
    BE/BK
    R/BK
    (BLK)
    1
    W/BE
    LH
    RH
    2B
    CRUISE/BRAKE - 15A
    [159B]
    2A
    [5B]
    [159A]
    GND
    FRAME GROUND
    GND
    O/V
    STUD
    STUD
    2D
    ACCESSORIES - 15A
    B A
    2C
    O/W
    LH CRUISE
    BK
    BK
    P&A- 15A
    2F
    2E
    CONNECTION
    O/R
    R/GY
    BATTERY - 15A
    3C
    (GY)
    3D
    2
    BN/GY
    R
    [158B]
    1
    R/GN
    [158A]
    R/GY
    2J
    5
    GN
    3H
    3
    START
    [24A]
    TN/GN
    3J
    1
    RELAY
    1
    O/W
    BK/R
    2H
    2
    TO LEFT HAND
    2
    Y
    CONTROLS
    3
    BE
    B+
    REGULATOR
    MAIN POWER
    HAND
    4
    W
    CONNECTOR
    [77A]
    AT STARTER
    5
    W/V
    (GRAY)
    [160B]
    6
    Y/BK
    [24B]
    SEE CHARGING SYSTEM FOR
    FURTHER CONNECTIONS
    [22A]
    1
    O/W
    STARTER
    TO RIGHT HAND
    2
    R/BE
    CRANK POSITION
    SOLENOID
    3
    GY
    SENSOR
    CONTROLS
    [128B]
    4
    W/BK
    (BLACK)
    5
    W/BN
    [22B]
    6
    BK/R
    TURN SIGNAL/SECURITY
    MODULE
    2
    2
    (GY)
    BK
    BK
    R
    1
    1
    R
    [30A]
    [30B]
    [79B]
    [79A]
    TSM/TSSM
    BATTERY
    1
    BN/GY
    IGNITION
    2
    GY
    [131]
    VSS / SERIAL DATA LINK
    3
    LGN/V
    SECURITY INDICATOR
    4
    BN/V
    (BK)
    LEFT TURN FEED
    5
    V
    [4A]
    RIGHT TURN FEED
    6
    BN
    REAR
    RIGHT TURN SWITCH INPUT
    7
    W/BN
    123
    4
    STOPLIGHT
    LEFT TURN SWITCH INPUT
    8
    W/V
    SWITCH
    NEUTRAL
    START RELAY CONTROL
    9
    TN/GN
    [121]
    SWITCH
    IGNITION ENABLE SIGNAL
    10
    ALARM SIGNAL
    11
    LGN/BN
    GROUND
    12
    BK
    GN/Y
    [67A]
    [120B]
    (BK)
    HORN
    1234
    [31A]
    (BK)
    ACCESSORY
    P &A
    [21A]
    [7A]
    1
    BK
    ACCESSORY
    SWITCH
    1
    2
    3
    4
    5
    6
    7
    8
    TO FRONT
    2
    BN
    8
    7
    6
    5
    4
    3
    2
    1
    CONNECTOR
    3
    BE
    TURN
    OIL
    15A MAX
    4
    BE
    TO INDICATOR
    [122]
    PRESSURE
    TO REAR LIGHTS
    SIGNALS
    5
    V
    SWITCH
    LAMPS
    [7B]
    f2227r8x
    [31B]
    6
    BK
    [120A]
    (BK)
    2005 FLHR, FLHRC and FLHRS, DOMESTIC and INTERNATIONAL Models,
    Main Harness
    8-59
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    2005 FLHR, FLHRC and FLHRS,
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    DOMESTIC and INTERNATIONAL Models,
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    Main Harness
    Main Harness
    8-60
    2005 Touring: Wiring
    HOME
    MAP
    DATA
    IGNITION
    SENSOR
    C B A
    LINK
    COIL
    +5V DC
    CARBURETED
    (GY)
    1234
    CB A
    R/W
    A
    A
    R
    IGNITION
    W/GN
    B
    B
    W
    COIL
    VEHICLES
    [91A]
    [83B]
    [80A]
    [83A]
    BK
    C
    C
    BK
    (CARB)
    OUTPUT
    [65B]
    SENSOR
    GROUND
    C B A
    (BK)
    [65A]
    IGNITION CONTROL MODULE
    VEHICLE
    [80B]
    SPEED SENSOR
    (BLK)
    [BLK]
    [10A]
    [10B]
    BK
    12
    RUN/STOP SIGNAL
    1
    ABCD
    [83A]
    1
    W/BK
    LGN/V
    11
    BATTERY
    2
    10
    2
    BN/GY
    FRONT SPARK
    IGNITION
    +5V SENSOR PWR
    3
    R/W
    9
    FROM
    REAR SPARK PLUG
    COIL
    3
    PLUG
    SENSOR GROUND
    4
    BK/W
    BK
    8
    4
    MAIN
    (EFI)
    MODULE GROUND
    5
    BK
    R
    7
    5
    HARNESS
    COIL FRONT
    6
    BE/O
    GY
    6
    6
    [8B]
    COIL REAR
    7
    Y/BE
    W/GN
    5
    7
    CRANK SENSOR (+)
    8
    8
    R
    4
    9
    BK
    BE/O
    3
    CRANK SENSOR (-)
    9
    10
    W/GN
    W/BK
    2
    VEHICLE SPD SIG
    10
    11
    V/W
    BN/GY
    1
    MAP SIGNAL
    11
    +5V DC
    12
    12
    LGN/V
    DATALINK
    [8A]
    R/W
    A
    A
    R
    W/GN
    B
    B
    W
    (GY)
    BK
    C
    C
    BK
    OUTPUT
    [65B]
    SENSOR
    (BK)
    [65A]
    GROUND
    CARBURETED OVERLAY: 32435-04
    VEHICLE
    EFI OVERLAY: 70233-04
    SPEED SENSOR
    REAR
    FRONT
    INTAKE
    ENGINE
    INJECTOR
    INJECTOR
    AIR
    IDLE AIR
    TEMP.
    TEMP.
    CONTROL ACTUATOR
    SENSOR
    SENSOR
    THROTTLE
    MAP
    BK
    12
    POSITION
    LGN/V
    11
    FUEL INJECTED
    SENSOR
    SENSOR
    O/GY
    10
    R
    9
    FROM
    VEHICLES
    DATA
    IGNITION
    BK
    8
    R
    MAIN
    LINK
    COIL
    7
    (GY)
    GY
    6
    HARNESS
    1
    2
    3
    4
    AB
    AB
    ABCD
    W/GN
    5
    [8B]
    [91A]
    4
    ELECTRONIC
    DCB A
    PK
    3
    (GY)
    [83B]
    AB
    AB
    CB A
    CBA
    [87B]
    CONTROL
    [90B]
    [89B]
    W/BK
    2
    MODULE
    [85B]
    1
    [84B]
    [88B]
    [80B]
    [78A]
    [78B]
    [8A]
    ALDL & FLASH PIN
    LGN/R
    CHECK ENG LP
    TACH OUTPUT
    PK
    SYSTEM RELAY
    GN/O
    SERIAL DATA LINK
    LGN/V
    ENGINE TEMPERATURE
    PK/Y
    INTAKE AIR TEMPERATURE
    LGN/Y
    OXYGEN SENSOR A
    ANALOG INPUT
    POWER GROUND
    BK
    COIL REAR
    Y/BE
    [119B]
    CRANK POS. SENSOR (-)
    BK+
    SWITCH POWER
    W/BK
    FUEL PUMP 15A
    5V SENSOR POWER
    R/W
    G
    H
    DIGITAL GROUND
    O/GY
    Y/GN
    FREQUENCY INPUT
    IDLE AIR CNTL MOTOR
    BK/O
    ECM POWER 15A
    IDLE AIR CNTL MOTOR
    BK/PK
    A
    B
    INJECTOR REAR
    GN/GY
    BE/GY
    R
    OUTPUT (unused)
    INJECTOR FRONT
    W/Y
    SYSTEM RELAY
    (BK)
    OUTPUT (UNUSED)
    OXYGEN SENSOR B
    Y/GN
    K
    5
    THROTTLE POS SNSR INPUT
    GY/V
    T
    4
    MAP SENSOR INPUT
    V/W
    BE/GY
    E
    3
    5V SENSOR GROUND
    BK/W
    GN/O
    S
    2
    ION SENSE
    GY/BE
    W/BK
    U
    1
    POWER GROUND
    BK
    COIL FRONT
    BE/O
    CRANK POS. SNSR (+)
    R
    CONSTANT POWER
    BE/GY
    SWITCH INPUT (unused)
    VEHICLE SPEED INPUT
    W/GN
    DIGITAL POWER
    IDLE AIR CNTL MOTOR
    BE/GN
    IDLE AIR CNTL MOTOR
    BN/R
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    Electronic Fuel Injection (EFI) Harness
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    2005 Touring: Wiring
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    VOLTAGE
    STATOR
    REGULATOR
    [46A]
    [46B]
    BATTERY
    +
    BK
    A
    DC AC
    A
    BK
    -
    MAXIFUSE
    BK
    B
    B
    BK
    40 A
    STARTER
    MAXIFUSE
    40 A
    [128]
    B A
    CHARGING CIRCUIT
    R
    B A
    RIGHT
    LEFT
    GROUND
    [77B]
    [77A]
    STUDS
    [64]
    BK
    R
    3D
    BATTERY
    15A
    3C
    BN/GY
    R
    IGNITION
    1F
    IGN:
    15A
    1E
    SWITCH (REAR VIEW)
    GY
    R/BK
    BK
    BK
    [33A]
    A
    B I
    [33B]
    BATTERY
    STARTER
    POWERTRAIN
    GROUND
    R/GY
    2J
    5
    GN
    3H
    3
    TN/GN
    3J
    1
    IGNITION SWITCH LEGEND
    2H
    POSITION
    A RED/
    I RED/
    B RED
    BK/R
    2
    GREY
    BLACK
    ACCESSORY
    START
    OFF
    HAND CONTROLS,
    RELAY
    IGNITION
    RIGHT
    RIGHT DIR SWITCH
    MAIN FUSE BLOCK COVER
    ENGINE OFF/RUN SWITCH
    START SWITCH
    STOPLIGHT SWITCH
    10A
    15A
    P&A
    IGN
    BRAKE
    [22B]
    [22A]
    15A
    RELAY
    1
    1
    BATTERY
    2
    2
    START
    GY
    3
    3
    GY
    RELAY
    4
    4
    SPARE FUSES
    P&A
    ACCESS.
    CRUISE/BRK
    5
    5
    BK/R
    6
    6
    BK/R
    HEADLAMPS IGN
    LIGHTS
    INSTRUMENTS
    TURN SIGNAL/SECURITY
    MODULE
    [30A]
    [30B]
    TS/TSSM
    BATTERY
    1
    BN/GY
    IGNITION
    2
    GY
    VSS / SERIAL DATA LINK
    3
    BRAKE
    SECURITY INDICATOR
    4
    RELAY
    LEFT TURN FEED
    5
    START
    15A
    RIGHT TURN FEED
    6
    RELAY
    RIGHT TURN SWITCH INPUT
    7
    15A
    15A
    15A
    LEFT TURN SWITCH INPUT
    8
    START RELAY CONTROL
    9
    TN/GN
    IGNITION ENABLE SIGNAL
    10
    15A
    15A
    15A
    15A
    ALARM SIGNAL
    11
    GROUND
    12
    Wire Color Code Key
    64
    BK
    HANDLEBAR
    GROUND
    BK - Black
    GN - Green
    LT.GN - Light Green
    PIN CONNECTOR
    P/N 70142-93
    TRIPLE
    (A side)
    CLAMP
    MAIN FUSE BLOCK
    BN - Brown
    BE - Blue
    PK - Pink
    P/N 70101-94
    GROUNDS
    FRAME
    BK
    R - Red
    V - Violet
    TN - Tan
    SOCKET CONNECTOR
    GROUND
    O - Orange
    GY - Gray
    Wire color-XX/XX-Stripe color
    (B side)
    Y - Yellow
    W - White
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    8-64
    2005 Touring: Wiring
    HOME
    FROM MAIN
    FROM MAIN
    f2227q8b
    FROM MAIN
    HARNESS
    HARNESS [31A]
    HARNESS [73A]
    1
    2
    3
    45
    6
    CHASSIS GROUNDS
    2
    1
    2
    1
    [31B]
    [ 73B ]
    HANDLEBAR
    TRIPLE CLAMP
    HAND CONTROLS
    [32B]
    BK
    (WE)
    GROUND
    GROUNDS
    RIGHT
    (BK)
    RIGHT
    P/N 70142-93
    FRAME
    BK
    AUXILIARY
    LH CRUISE CONTROLS
    RH CRUISE CONTROLS
    GROUND
    P/N 70101-94
    LAMP
    RIGHT DIR SWITCH
    ENGINE OFF/RUN SWITCH
    START SWITCH
    STOPLIGHT SWITCH
    GY/BK
    POWER
    R
    S
    O
    O
    [22B]
    E
    E
    RESUME
    N
    F
    W/BE
    1
    RH CRUISE
    S
    T
    F
    SET
    BE/BK
    2
    CONNECTOR
    O/W
    1
    GND
    R/BE
    2
    [159B]
    RIGHT
    BK
    GY
    3
    FROM MAIN
    TURN
    (BK)
    W/BK
    4
    DIRECTIONAL
    BN
    HARNESS
    W/BN
    5
    AND DOM
    BE
    [22A]
    BK/R
    6
    (BK)
    RUNNING LAMP
    RUNNING
    LH CRUISE
    R/GN
    1
    2
    CONNECTOR
    [24B]
    DOM ONLY
    [158B]
    O/W
    1
    FRONT FENDER
    (GY)
    FROM MAIN
    y
    2
    TIP LAMP
    O/W
    3
    FROM MAIN
    HARNESS
    BE
    (DOMESTIC ONLY)
    SPEEDOMETER
    W
    4
    HARNESS
    BK
    [21A]
    W/V
    5
    [24A]
    Y/BK
    6
    1
    2
    3
    4
    5
    6
    7
    8
    (GY)
    POSITION LAMP
    O/W
    REAR LIGHTING HARNESS
    HORN SWITCH
    (HDI ONLY)
    [21B]
    BK
    (BK)
    LIGHTS HI/LOW SWITCH
    HIGH
    LEFT DIR SWITCH
    BEAM
    FROM MAIN
    INDICATOR
    HARNESS [7A]
    W
    LAMPS
    Y
    8 7 6 5 4 3
    2
    1
    HAND CONTROLS
    HEADLAMP
    BK
    -
    11
    LEFT
    RIGHT
    [7B]
    TURN
    RT
    3
    LOW
    BEAM
    +
    10
    OIL
    PRESSURE
    GND
    OP
    9
    BK
    LEFT
    TURN
    +
    10
    DIRECTIONAL
    V
    NEUTRAL
    AND DOM
    BE
    N
    8
    [94B]
    RUNNING LAMP
    -
    11
    RUNNING
    [39A]
    HIGH
    1
    DOM ONLY
    BEAM
    2
    HB
    4
    3
    -
    11
    4
    RIGHT REAR
    1
    2
    3
    4
    5
    6
    7
    8
    9
    10
    11 12
    LEFT
    5
    DIRECTIONAL
    TURN
    6
    LAMP
    GY/BK
    LT
    5
    V/BN
    LEFT
    BK
    AUXILIARY
    FROM MAIN
    FUEL GAUGE
    LAMP
    HARNESS
    BRAKE LIGHT
    [94B]
    G
    6543
    2
    1
    BK
    S I
    R/Y
    [19B]
    O/W
    [19A]
    BE
    V/BN
    1
    1
    2
    2
    [94A]
    BK
    TAIL
    HDI ONLY
    FROM MAIN HARNESS
    EFI ONLY
    CARBURETED ONLY
    [18B]
    [67A] AND [66A]
    [18A]
    TAIL
    [66B]
    V/BN
    1
    1
    DOM ONLY
    TAILLAMP
    [117A]
    BK
    2
    2
    AND/OR
    1234
    Y
    [67B]
    1
    2
    34
    4
    4
    REAR VIEW OF
    BK
    BK
    1
    1
    3
    3
    TOGGLE SWITCH
    TO MAIN
    2
    2
    2
    2
    WITH KEYWAY DOWN
    BK
    3
    3
    1
    1
    FENDERTIP LAMP (DOM)
    HARNESS
    FUEL
    PUMP
    [93B]
    LICENSE PLATE LAMP (HDI)
    ON
    [45B]
    [45A]
    [93A]
    NORMALLY CLOSED
    BK
    COMMON
    BK
    BK
    NORMALLY OPEN
    FULL:39.5/27.5 OHMS
    BK
    V/BN
    FULL: 39.5/27.5 OHMS
    1/2: 118.0/97.0 OHMS
    KEYWAY DOWN
    1/2: 118.0/97.0 OHMS
    EMPTY: 260.0/240.0 OHMS
    BK
    OFF
    1
    2
    3
    [141A]
    EMPTY: 260.0/240.0 OHMS
    3
    2
    1
    [141A]
    ACCESSORY/AUX LAMP SWITCH
    LEFT REAR
    FUEL PUMP ASSEMBLY IN TANK
    FUEL LEVEL SENDER IN TANK
    DIRECTIONAL
    LAMP
    2005 FLHR, FLHRC and FLHRS, DOMESTIC and INTERNATIONAL Models,
    Handlebar Controls, Speedometer, Indicator Lamps, Tail Lamp, Auxiliary Lamps, Directional Lamps, Fender Tip Lamps and Aux Lamp/Accessory Switches
    8-65
    HOME
    2005 FLHR, FLHRC and FLHRS,
    2005 FLHR, FLHRC and FLHRS,
    DOMESTIC and INTERNATIONAL Models,
    DOMESTIC and INTERNATIONAL Models,
    Handlebar Controls, Speedometer, Indicator Lamps,
    Handlebar Controls, Speedometer, Indicator Lamps,
    Tail Lamp, Auxiliary Lamps, Directional Lamps,
    Tail Lamp, Auxiliary Lamps, Directional Lamps,
    Fender Tip Lamps and Aux Lamp/Accessory Switches
    Fender Tip Lamps and Aux Lamp/Accessory Switches
    8-66
    2005 Touring: Wiring
    HOME
    O/W
    BE
    R/Y
    BK
    LBE/W
    SIDECAR
    LGN/BK
    SIDECAR
    6 5 4 3
    2
    1
    [94B]
    LEFT SPEAKER
    LBE/BK
    RIGHT SPEAKER
    [SC205]
    LGN/W
    [SC206]
    6 5 4 3
    2
    1
    [94A]
    [41D]
    [150B]
    PK/W
    1
    TAIL
    TO
    1
    1
    2
    3 4
    GY/W
    2
    LAMP
    MOTORCYCLE
    2
    PAINT
    PAINT
    V/BK
    3
    O/BK
    AUDIO
    DOT
    1
    2
    3 4
    DOT
    4
    GN
    5
    HARNESS
    [150A]
    LGN/BN
    6
    1
    [41C]
    2
    PK/W
    1
    4
    4
    BK
    GY/W
    2
    TO
    1
    1
    3
    3
    R/Y
    V/BK
    3
    RIGHT SPEAKER
    2
    2
    2
    2
    O/W
    O/BK
    3
    3
    4
    POD CONNECTOR
    1
    1
    GN
    5
    LGN/BN
    6
    [32B]
    [32A]
    SIDECAR FRONT
    [93A]
    [93B]
    FENDER TIP LAMP
    [53D]
    BK
    O/V
    1
    W/R
    2
    BK
    SIDECAR AUDIO
    W/V
    3
    HARNESS
    V/GY
    4
    P/N 88403-98
    BK
    5
    TO
    [149]
    BE/Y
    6
    MOTORCYCLE
    NOTE: RIGHT REAR
    Y/BK
    7
    AUDIO
    DIRECTIONAL LAMP
    1
    LBE/BK
    Y/W
    8
    HARNESS
    BULB MUST BE
    2
    W/BN
    Y/R
    9
    REMOVED FROM
    3
    BN
    BK
    10
    MOTORCYCLE WHEN
    4
    LGN/BN
    R
    11
    SIDECAR IS
    5
    GN
    BK
    12
    INSTALLED
    6
    7
    LGN/W
    [53C]
    8
    LGN/BK
    9
    LBE/W
    O/V
    1
    SIDECAR
    10
    W/R
    2
    DIRECTIONAL
    SIDE CAR
    11
    W/V
    3
    BN
    LAMP
    AMPLIFIER
    12
    V/GY
    4
    TO
    BK
    2
    2
    BK
    13
    BK
    5
    BN
    1
    1
    14
    BE/Y
    6
    CONSOLE
    15
    PK/W
    Y/BK
    7
    CONNECTOR
    [SC18A]
    [SC18B]
    16
    O/BK
    Y/W
    8
    17
    BN/W
    Y/R
    9
    18
    BK
    10
    19
    R
    11
    [SC7A]
    20
    BK
    BK
    12
    21
    O/V
    BN
    1
    O/W
    2
    TO MOTORCYCLE
    22
    V/BK
    V
    3
    REAR LIGHTING
    23
    GY/W
    [42D]
    BK
    4
    HARNESS
    BK
    5
    PK/W
    1
    CONNECTOR
    R/Y
    6
    GY/W
    2
    TO
    [7B]
    BE
    7
    V/BK
    3
    MOTORCYCLE
    BK
    8
    BN/W
    4
    AUDIO
    BN
    5
    HARNESS
    W/BN
    6
    [SC7B]
    BN
    1
    [42C]
    O/W
    2
    V
    3
    TO MOTORCYCLE
    PK/W
    1
    BK
    4
    MAIN HARNESS
    GY/W
    2
    TO
    BK
    5
    CONNECTOR
    V/BK
    3
    LEFT SPEAKER
    R/Y
    6
    BN/W
    4
    POD CONNECTOR
    [7A]
    BE
    7
    BN
    5
    BK
    8
    W/BN
    6
    SIDECAR HARNESS
    [76C]
    P/N 70221-99
    GRAY TWISTED PAIR - R
    1
    GY/BK
    2
    GY/Y
    3
    TO
    GRAY TWISTED PAIR - BK
    4
    MOTORCYCLE
    GY/O
    5
    AUDIO
    6
    HARNESS
    7
    GRAY TWISTED PAIR - SHIELD
    TAB
    SIDE CAR
    [76F]
    DIN HARNESS
    [76D]
    88401-98
    1
    GRAY TWISTED PAIR - R
    GRAY TWISTED PAIR - R
    1
    2
    GY/BK
    GY/BK
    2
    TO
    3
    GY/Y
    GY/Y
    3
    TO
    SIDECAR
    4
    GRAY TWISTED PAIR - BK
    GRAY TWISTED PAIR - BK
    4
    PASSENGER
    HEADSET
    5
    GY/O
    GY/O
    5
    HEADSET
    6
    6
    7
    7
    SIDECAR[84].
    TAB
    GRAY TWISTED PAIR - SHIELD
    GRAY TWISTED PAIR - SHIELD
    TAB
    2005 TLE, TLE-U SIDECARS, DOMESTIC AND INTERNATIONAL Models,
    Chassis and Audio Harness
    8-67
    HOME
    2005 TLE, TLE-U SIDECARS,
    2005 TLE, TLE-U SIDECARS,
    DOMESTIC and INTERNATIONAL Models,
    DOMESTIC and INTERNATIONAL Models,
    Chassis and Audio Harness
    Chassis and Audio Harness
    8-68
    2005 Touring: Wiring
    MAINTENANCE
    1
    Table Of Contents
    SUBJECT
    PAGE NO.
    1.1 Maintenance Schedule
    1-1
    NOTE
    This section provides service information unique to the FLHP and FLHTP police model
    motorcycles. See the 2005 Touring Models Service Manual (Part No. 99483-05) for other
    information.
    HOME
    MAINTENANCE SCHEDULE
    1.1
    to the table for the recommended service interval. If neces-
    GENERAL
    sary, see the quick reference table on the next page for the
    required specifications. If more detailed information is
    The table below lists the maintenance requirements for police
    needed, turn to the 2005 Touring Models Service Manual
    motorcycles. If you are familiar with the procedures, just refer
    (Part No. 99483-05) for step-by-step instructions.
    Table 1-1. Scheduled Maintenance Intervals
    1000
    5000
    10,000
    15,000
    20,000
    25,000
    mi
    mi
    mi
    mi
    mi
    mi
    ITEM
    PROCEDURE
    NOTES
    1600
    8000
    16,000
    24,000
    32,000
    40,000
    km
    km
    km
    km
    km
    km
    Engine oil and filter
    Replace
    X
    X
    X
    X
    X
    X
    Oil lines and brake system
    Inspect for leaks
    X
    X
    X
    X
    X
    X
    1
    Air cleaner
    Inspect, service as required
    X
    X
    X
    X
    X
    X
    Tires
    Check pressure, inspect tread
    X
    X
    X
    X
    X
    X
    Wheel spokes
    Check tightness
    X
    X
    X
    1, 4
    Primary chain tension
    Check adjustment
    X
    X
    X
    X
    X
    X
    Primary chaincase lubricant
    Replace
    X
    X
    X
    X
    X
    X
    Clutch
    Check adjustment
    X
    X
    X
    X
    X
    X
    1
    Transmission lubricant
    Replace
    X
    X
    X
    X
    X
    X
    Drive belt and sprockets
    Inspect, adjust belt
    X
    X
    X
    X
    X
    X
    1
    Throttle, brake, clutch and
    Check, adjust and lubricate
    X
    X
    X
    X
    X
    X
    1, 4
    enrichener controls
    Jiffy stand
    Inspect and lubricate
    X
    X
    X
    X
    X
    X
    1
    Fuel valve, lines and fittings
    Inspect for leaks
    X
    X
    X
    X
    X
    X
    1, 4
    Fuel filter
    Clean (EFI: replace)
    X
    1
    Brake fluid
    Check levels and condition
    X
    X
    X
    X
    X
    X
    5
    Brake pads and discs
    Inspect for wear
    X
    X
    X
    X
    X
    X
    Inspect
    X
    X
    X
    X
    Spark plugs
    Replace
    X
    X
    Electrical equipment
    Check operation
    X
    X
    X
    X
    X
    X
    and switches
    Engine idle speed
    Check adjustment
    X
    X
    X
    X
    X
    X
    1
    Front fork oil
    Replace
    1, 2
    Lubricate
    X
    X
    X
    2
    Steering head bearings
    Adjust
    X
    1
    Air suspension
    Check pressure, operation and leakage
    X
    X
    X
    X
    X
    X
    1
    Windshield bushings
    Inspect
    X
    X
    1
    Fuel door, Tour-pak,
    Lubricate hinges and latches
    X
    X
    X
    X
    X
    X
    saddlebags
    Critical fasteners
    Check tightness
    X
    X
    X
    1
    Engine mounts and
    Inspect
    X
    X
    1
    stabilizer links
    Battery
    Check battery and clean connections
    3
    Road test
    Verify component and system functions
    X
    X
    X
    X
    X
    X
    NOTES:
    1.
    Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are
    mechanically qualified.
    2.
    Disassemble, lubricate and inspect every 50,000 miles (80,000 km).
    3.
    Perform annually.
    4.
    Not all vehicles are equipped with enrichener, fuel valve or spoke wheels.
    5.
    Change DOT 4 brake fluid and flush every two years.
    2005 FLT Police: Maintenance
    1-1
    HOME
    Table 1-2. Quick Reference Data
    ITEM
    SPECIFICATION
    DATA
    Drain plug torque
    14-21 ft-lbs (19-28 Nm)
    Oil capacity
    4 qt. (3.8 L)
    Engine oil and filter
    Filter
    Hand tighten 1/2-3/4 turn after gasket contact
    Chrome filter part number
    63798-99
    Black filter part number
    63731-99
    Air cleaner cover bracket screw torque
    20-40 in-lbs (2-5 Nm)
    Air cleaner cover screw torque
    36-60 in-lbs (4-7 Nm)
    Air cleaner
    Loctite Medium Strength Threadlocker
    243
    Air cleaner cover screw threadlocker
    (blue), Part No. 99642-97 (6 ml)
    Pressure: solo rider
    Front: 36 psi (2.5 bar), Rear: 36 psi (2.5 bar)
    Pressure: rider with passenger
    Front: 36 psi (2.5 bar), Rear: 40 psi (2.8 bar)
    Tire condition and pressure
    Replace tire if 1/32 in. (0.8 mm) or less
    Wear
    of tread pattern remains
    Wheel spokes
    Spoke nipple torque
    40-50 in-lbs (4.5-5.6 Nm)
    Deflection with engine cold
    5/8-7/8 in. (15.9-22.2 mm)
    Deflection with engine hot
    3/8-5/8 in. (9.5-15.9 mm)
    Primary chain tension
    Chain tensioner nut torque
    21-29 ft-lbs (29-39 Nm)
    Primary chain inspection cover torque
    84-108 in-lbs (10-12 Nm)
    Lubricant capacity
    32 oz (946 mL)
    Primary chaincase drain plug torque
    36-60 in-lbs (4-7 Nm)
    Primary chaincase lubricant
    Primary Chaincase Lubricant part
    99887-84 (qt), 99886-84 (gal)
    numbers
    Free play at adjuster screw
    1/2-1 turn
    Free play at hand lever
    1/16-1/8 in. (1.6-3.2 mm)
    Clutch adjustment
    Adjuster screw locknut torque
    72-120 in-lbs (8-14 Nm)
    Clutch inspection cover torque
    84-108 in-lbs (10-12 Nm)
    Dipstick at FULL with motorcycle level
    Lubricant level
    and filler plug resting on threads
    Lubricant capacity
    20-24 oz (590-710 mL)
    Transmission lubricant
    Semi-Synthetic Transmission Lubricant
    99892-84 (qt), 98853-96 (case of qt’s)
    part numbers
    99891-84 (gal), 98852-96 (case of gal’s)
    Transmission drain plug torque
    14-21 ft-lbs (19-28 Nm)
    Filler plug torque
    25-75 in-lbs (3-9 Nm)
    Upward force at midpoint of bottom belt
    10 lb. (4.5 kg)
    strand
    Deflection with motorcycle on jiffy stand
    Drive belt
    without rider or luggage and 10 psi (69
    1/4 - 5/16 in. (6.4-7.9 mm)
    kPa) in rear shocks
    Deflection with motorcycle upright and
    3/16 - 1/4 in. (4.8-6.4 mm)
    rear wheel in the air
    Lubricant part number
    Super Oil, 94968-85TV (1/4 fl. oz)
    Throttle and clutch cables
    Handlebar clamp screw torque
    60-80 in-lbs (6.8-9.0 Nm)
    Handlebar switch housing screw torque
    35-45 in-lbs (4-5 Nm)
    Enrichener control
    Hex nut torque
    20-35 in-lbs (2-4 Nm)
    Fuel filter
    Hex jam nut torque
    15-20 ft-lbs (20-27 Nm)
    DOT 4 Brake Fluid part number
    99953-99A (12 oz)
    Brake Fluid Reservoir Level
    Level
    1/ 8 inch (3.2 mm) from the top
    Master cylinder reservoir cover torque
    6-8 in-lbs (0.7-0.9 Nm)
    Minimum brake pad thickness
    0.04 in. (1.02 mm)
    Brake pad linings and discs
    Minimum brake disc thickness
    See stamp on side of disc
    1-2
    2005 FLT Police: Maintenance
    HOME
    Table 1-2. Quick Reference Data
    ITEM
    SPECIFICATION
    DATA
    Type
    HD-6R12
    Spark plugs
    Gap
    0.038-0.043 in. (0.97-1.09 mm)
    Torque
    12-18 ft-lbs (16-24 Nm)
    Engine idle speed
    Idle speed
    950-1050 rpm
    Hydraulic Fork Oil (Type E) part number
    99884-80 (16 oz)
    Front Fork Oil
    See Section 2.15 of the 2005 Touring
    Amount
    Models Service Manual (Part No. 99483-05).
    Special Purpose Grease, 99857-97
    Steering head bearings
    Neck fitting lubricant
    (14 oz cartridge)
    Critical fasteners, engine
    See Section 1.19 of the 2005 Touring Models Service Manual (Part No. 99483-05).
    mounts and stabilizer links
    Lubricant part number
    Electrical Contact Lubricant, 99861-02 (1 oz)
    Battery
    Terminal bolt torque
    60-96 in-lbs (6.8-10.9 Nm)
    Hold-down clamp screw torque
    15-20 ft-lbs (20-27 Nm)
    2005 FLT Police: Maintenance
    1-3
    Table Of Contents
    CHASSIS
    2
    SUBJECT
    PAGE NO.
    2.1 Specifications
    2-1
    2.2 Vehicle Identification Number
    2-2
    2.3 Tires
    2-3
    2.4 Seat
    2-4
    2.5 Footboards
    2-6
    2.6 Luggage Rack
    2-7
    2.7 Instrument Mounting Bracket
    2-9
    NOTE
    This section provides service information unique to the FLHP and FLHTP police model
    motorcycles. See the 2005 Touring Models Service Manual (Part No. 99483-05) for other
    information.
    HOME
    SPECIFICATIONS
    2.1
    FUEL TANK
    FUEL TANK
    OIL TANK
    TRANSMISSION
    PRIMARY
    TOTAL
    RESERVE
    W/FILTER
    (APPROX.)
    CHAINCASE
    MODEL
    gal.
    liter
    gal.
    liter
    qt.
    liter
    oz.
    liter
    oz.
    liter
    FLHTP
    5.0
    18.92
    -
    -
    4.0
    3.79
    24
    0.71
    32
    0.95
    FLHP
    OVERALL
    OVERALL
    ROAD
    OVERALL
    SADDLE
    WHEEL BASE
    LENGTH
    WIDTH
    CLEARANCE
    HEIGHT
    HEIGHT (Laden)
    MODEL
    in.
    mm
    in.
    mm
    in.
    mm
    in.
    mm
    in.
    mm
    in.
    mm
    FLHTP
    63.5
    1612.9
    93.70
    2379.9
    39.0
    990.6
    5.1
    129.5
    61.0
    1549.4
    27.3
    693.4
    FLHP
    63.5
    1612.9
    93.70
    2379.9
    34.5
    876.3
    5.1
    129.5
    55.1
    1399.5
    27.3
    693.4
    DRY WEIGHT
    GVWR
    GAWR FRONT
    GAWR REAR
    MODEL
    lb.
    kg
    lb.
    kg
    lb.
    kg
    lb.
    kg
    FLHTP
    758.0
    343.8
    1200
    544.3
    500
    226.8
    770
    349.3
    FLHP
    723.0
    327.9
    1200
    544.3
    500
    226.8
    770
    349.3
    NOTE
    NOTE
    Gross vehicle weight rating (GVWR) (maximum allowable
    See Section 2.3 TIRES for important information regarding
    loaded vehicle weight) and corresponding gross axle weight
    tire data and tire inflation.
    rating (GAWR) are printed on a label fixed to the bottom of
    the right front frame downtube.
    2005 FLT Police: Chassis
    2-1
    HOME
    VEHICLE IDENTIFICATION NUMBER (V.I.N.)
    2.2
    GENERAL
    Sample V.I.N. as it appears on the steering head
    -
    See Figure 2-1. The full 17-digit serial number, or Vehicle
    1HD1FHW135Y110000
    Identification Number (V.I.N.), is stamped on the right side of
    Sample abbreviated V.I.N. as it appears on the crankcase -
    the frame backbone at the rear of the steering head (and
    FHW5110000
    under the main harness conduit). A label bearing the V.I.N.
    NOTE
    code is also affixed to the left side of the steering head. An
    abbreviated V.I.N. is stamped between the front and rear cyl-
    Always give the complete V.I.N. when ordering parts or mak-
    inders on the left side of the crankcase.
    ing an inquiry about your motorcycle.
    1
    2
    3
    4
    5
    6
    7
    8
    9
    10
    1
    HD
    1
    FH W
    1
    3
    5
    Y
    110000
    Figure 2-1. Vehicle Identification Number (V.I.N.)
    Table 2-1. V.I.N. Description
    ITEM
    DESCRIPTION
    VALUE
    1=Domestic
    1
    Market destination
    5=International
    2
    Manufacturer
    HD=Harley-Davidson
    3
    Motorcycle type
    1=Heavyweight
    4
    Model designation
    Refer to Table 2-2.
    V=Carbureted
    5
    Engine type
    W=Fuel injected
    1=Regular
    3=California
    6
    Introduction
    2=Mid-year
    4=Anniversary
    7
    V.I.N. check digit
    Can be 0-9 or X
    8
    Model year
    5=2005
    K=Kansas City, MO
    9
    Assembly plant
    Y=York, PA
    10
    Sequential number (last 6 digits)
    Varies
    Table 2-2. Model Designation
    CODE
    MODEL
    CODE
    MODEL
    FH
    FLHPI
    FT
    FLHPEI
    FM
    FLHTPI
    2-2
    2005 FLT Police: Chassis

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    Матвей Александрович31.05.2024 19:39
    Политика конфиденциальности