Harley Davidson 2005 touring models. Service repair manual — page 58
HOME
CRUISE CHART H: SPEEDOMETER INPUT
7.12
2. Use HARNESS CONNECTOR TEST KIT (Part No. HD-
DIAGNOSTICS
41404A), gray pin probe and patch cord.
3. Use HARNESS CONNECTOR TEST KIT (Part No. HD-
Diagnostic Notes
41404A), black pin probe and patch cord.
1.
To enable Diagnostic Mode, see 2.3 SPEEDOMETER
SELF DIAGNOSTICS.
Test 7.12
1
Perform speedometer self-
diagnostics in Section 2.3. Is
P0501 or P0502 set?
YES
NO
See P0501/P0502.
2
Disconnect connector [17]. Mea-
sure voltage at connector [17], ter-
minal K (+) to ground. Is voltage
present?
YES
NO
Locate and repair
Measure continuity to ground at
short to voltage on
connector [17B], Terminal K (+). Is
W/GN wire.
continuity present?
5028
YES
NO
Locate and repair
Check continuity between connec-
3
short to ground on
tor [17B], terminal K (+) and con-
W/GN wire.
nector
[65B], terminal B. Is
continuity present?
5028
YES
NO
Replace
Locate and
cruise
repair open
module.
on W/GN
wire.
After correction of problem, restart 7.2 CRUISE INOPERATIVE DIAGNOSTICS
6635
to verify proper performance.
5028
7-20
2005 Touring: Cruise Control
HOME
CRUISE CHART I: TACHOMETER INPUT
7.13
DIAGNOSTICS
Test 7.13
Remove Left Saddlebag and Side Cover. Disconnect Connector [17B] From Cruise Module. See
Figure 7-11.
Place the Positive Probe on the BE/O Terminal (H) and the Negative Probe on the BK Terminal (E).
The Meter Should Read Battery Voltage. If Voltage is Not Present, Momentarily Press the Starter
Button Until Voltage is Present. The Meter Should Read a Voltage Fluctuation During Cranking. Are
These Your Observations?
YES
NO
Replace
Remove Right Saddlebag and Side
Cruise
Cover. Disconnect Gray
12-Place
Module.
Ignition/EFI Harness Connector [8].
See Figure 7-12. Check for Continu-
6635
ity Between the BE/O Terminal (H)
and the BE/O Wire in Connector
[8A]. Continuity Present?
YES
NO
Locate and Repair
Locate and
Open in BE/O Wire
Repair Open in
(Carbureted) or PK
Main Harness.
Wire (EFI) of Igni-
tion/EFI Harness.
5028
6532
After correction of problem, restart 7.2 CRUISE INOPERATIVE DIAGNOSTICS
to verify proper performance.
f1917x9x
Ignition/EFI Harness
Connector [8]
Figure 7-12. Right Side Cover Removed
2005 Touring: Cruise Control
7-21
HOME
NOTES
7-22
2005 Touring: Cruise Control
Table Of Contents
SUBJECT
PAGE NO.
8.1 Electrical Connector Locations
8-1
8.2 Deutsch Electrical Connectors
8-13
8.3 Amp Multilock Electrical Connectors
8-21
8.4 Packard Electrical Connectors
8-26
8.5 Autofuse Electrical Connector
8-37
8.6 Sealed Butt Splice Connectors
8-38
8.7 Amp Electrical Connectors
8-40
8.8 Wiring Diagrams
8-43
WIRING
8
HOME
ELECTRICAL CONNECTOR LOCATIONS
8.1
FLHT/C/U WIRE HARNESS CONNECTORS
No.
Description
Type
Location
Fig.
[1]
Main to Interconnect Harness
12 - Place Deutsch (Black)
Inner Fairing - Right Fairing Bracket
1
[2]
Main to Interconnect Harness
12 - Place Deutsch (Gray)
Inner Fairing - Right Fairing Support Brace
1
[4]
Accessory
4 - Place Deutsch
Upper Frame Cross Member (Under Seat)
6
[5]
Maxi-Fuse
2 - Place Packard
Under Left Side Cover
3
[6]
Audio to Interconnect Harness
3 - Place Deutsch (Black)
Inner Fairing - Back of Radio (Right Side)
1
[7]
Rear Fender Lights Harness
8 - Place Multilock
Top of Rear Fender (Under Seat)
9
[8]
Ignition Harness (EFI Harness on Fuel Injected Models)
12 - Place Deutsch (Gray)
Under Right Side Cover
5
[10]
Ignition Control Module ****
12 - Place Deutsch (Black)
Under Right Side Cover
8
[12]
Tour-Pak Lights
3 - Place Multilock
Inside Tour-Pak
2
[13]
Fuel Tank Harness
3 - Place Multilock
Behind Fuel Tank (Under Seat)
12
[15]
Main to Interconnect Harness
4 - Place Packard
Inner Fairing - Bottom of Radio (Right Side)
1
[17]
Cruise Control Module **
10 - Place Packard
Under Left Side Cover
3
[18]
Left Rear Turn Signal
2 - Place Multilock
Circuit Board Under Tail Lamp Assembly
10
[19]
Right Rear Turn Signal
2 - Place Multilock
Circuit Board Under Tail Lamp Assembly
10
[21]
Indicator Lamps
10 - Place Multilock
Inner Fairing - Above Radio
1
[22]
Interconnect to Right Handlebar Switch Controls
12 - Place Deutsch (Black)
Inner Fairing - Fork Stem Nut Lock Plate (Left Side)
1
[24]
Interconnect to Left Handlebar Switch Controls
12 - Place Deutsch (Gray)
Inner Fairing - Left Fairing Support Brace
1
[27]
Radio *
23 - Place Amp (Black)
Inner Fairing - Back of Radio (Right Side)
1
[28]
Radio **
23 - Place Amp (Gray)
Inner Fairing - Back of Radio (Left Side)
1
[30]
Turn Signal/Security Module
12 - Place Deutsch
Cavity in Crossmember at Rear of Battery Box (Under Seat)
7
[31]
Front Turn Signals
6 - Place Multilock
Inner Fairing - Left Fairing Support Brace
1
[32]
Front Fender Tip Lamp (DOM)
2 - Place Multilock (Black)
Inner Fairing - Above Chrome Skirt (Left Side)
1
[33]
Ignition/Light Key Switch
4 - Place Packard
Inner Fairing - Bottom of Radio
1
[38]
Headlamp
Headlamp Connector
Inner Fairing
-
[39]
Speedometer
12 - Place Packard
Inner Fairing (Back of Speedometer)
1
[41]
Rear Right Speaker/Passenger Controls **
6 - Place Mini-Deutsch
Inside Rear Right Speaker Box
-
[42]
Rear Left Speaker/Passenger Controls **
6 - Place Mini-Deutsch
Inside Rear Left Speaker Box
-
[45]
Rear Fender Tip Lamp (DOM)
3 - Place Multilock
Circuit Board Under Tail Lamp Assembly
10
[46]
Stator
2 - Place Packard
Bottom of Voltage Regulator
11
[50]
CB Antenna Cable **
-
Inner Fairing - Back of Radio (Right Side)
1,2
[51]
Radio Antenna Cable *
-
Inner Fairing - Back of Radio (Left Side)
1
[53]
Console Pod **
12 - Place Mini-Deutsch
Rear of Battery Box (Under Seat)
7
[64]
Fuse Block
Packard
Under Left Side Cover
4
[65]
Vehicle Speed Sensor
3 - Place Deutsch
Under Right Side Cover (Behind Electrical Bracket)
5
[73]
Auxiliary Lamps
2 - Place Multilock (White)
Inner Fairing - Above Chrome Skirt (Left Side)
1
[75]
Cruise Roll-Off Switch
Spade Contacts
Right Side of Steering Head
-
[76]
Passenger Headset
7 - Place DIN
Below Rear Left Speaker Box
-
[77]
Voltage Regulator
1 - Place Deutsch
Right Lower Frame Tube (Below Transmission Bracket)
-
[78]
Electronic Control Module (ECM) ***
36 - Place Packard
Under Right Side Cover
5
[79]
Crankshaft Position (CKP) Sensor
2 - Place Mini-Deutsch
Bottom of Voltage Regulator
11
[80]
Manifold Absolute Pressure (MAP) Sensor
3 - Place Packard
Top of Intake Manifold/Induction Module
-
[83]
Ignition Coil
4 - Place Packard
Below Fuel Tank (Left Side)
-
[84]
Front Injector ***
2 - Place Packard
Below Fuel Tank (Left Side)
-
[85]
Rear Injector ***
2 - Place Packard
Below Fuel Tank (Left Side)
-
[87]
Idle Air Control (IAC) ***
4 - Place Packard
Below Fuel Tank (Right Side)
-
[88]
Throttle Position Sensor (TP Sensor) ***
3 - Place Packard
Below Fuel Tank (Right Side)
-
[89]
Intake Air Temperature Sensor (IAT Sensor) ***
2 - Place Packard
Below Fuel Tank (Right Side)
-
Continued ...
2005 Touring: Wiring
8-1
HOME
Left Handlebar
Main to Interconnect
Switch Controls [24]
Harness [15]
Indicator
Lamps [21]
Main to Interconnect
Harness [156]
Tachometer
Gauge [108]
Ambient
Speedometer
Temperature
Gauge [39]
Sensor [107]
Main to Interconnect
Radio [28]
Harness [2]
Front Turn
Signals [31]
Radio [27]
Main to Interconnect
Harness [1]
Radio Antenna
Cable [51]
Audio to Interconnect
Harness [6]
Fairing Cap
Switches [105]
Front
Fender Tip [32]
CB Antenna
Cable [50]
Right Handlebar
Switch Controls [22]
Auxiliary
Lamp [73]
Ignition
Switch [33]
f2238x8x
Figure 8-1. Inner Fairing Connectors (FLHT/C/U)
8-2
2005 Touring: Wiring
HOME
FLHT/C/U WIRE HARNESS CONNECTORS (Continued)
No.
Description
Type
Location
Fig.
[90]
Engine Temperature Sensor (ET Sensor) ***
2 - Place Packard
Back of Front Cylinder (Left Side)
-
[91]
Data Link
4 - Place Deutsch
Under Right Side Cover
5
[93]
Tail Lamp
4 - Place Multilock
Circuit Board Under Tail Lamp Assembly
10
[94]
Rear Fender Lights Harness to Circuit Board
6 - Place Multilock
Circuit Board Under Tail Lamp Assembly
10
[105]
Fairing Cap Switches
12 - Place Multilock
Inner Fairing - Below Upper Fork Bracket (Right Side)
1
[107]
Ambient Air Temperature Sensor *
3 - Place Multilock
Inner Fairing - Left Fairing Bracket (Outboard Side)
1
[108]
Tachometer
12 - Place Packard
Inner Fairing (Back of Tachometer)
1
[110]
Voltmeter Lamp
Spade Connector
Inner Fairing
-
[111]
Voltmeter
Spade Connector
Inner Fairing
-
[112]
Oil Pressure Gauge Lamp
Spade Connector
Inner Fairing
-
[113]
Oil Pressure Gauge
Spade Connector
Inner Fairing
-
[114]
Air Temperature Gauge Lamp
Spade Connector
Inner Fairing
-
[115]
Air Temperature Gauge
Spade Connector
Inner Fairing
-
[116]
Fuel Gauge Lamp
Spade Connector
Inner Fairing
-
[117]
Fuel Gauge
Spade Connector
Inner Fairing
-
[119]
EFI Fuses ***
Fuse Terminals
Fuse Block (Under Right Side Cover)
5
[121]
Rear Brake Light Switch
Spade Terminals
Beneath Transmission (Right Side)
-
[122]
Horn
Spade Terminals
Between Cylinders (Left Side)
-
[123]
Starter Relay
Relay Connector
Rear of Battery Box (Under Seat) - Left Side
7
[124]
Brake Light Relay
Relay Connector
Fuse Block (Under Left Side Cover)
4
[126]
Ignition Keyswitch Relay
Relay Connector
Rear of Battery Box (Under Seat) - Left Side
7
[128]
Starter Solenoid
Spade Terminals
Top of Starter
-
[129]
Harness Grounds
Ring Terminals
Upper Frame Cross Member (Under Seat)
6
[131]
Neutral Switch
Post Terminals
Transmission Top Cover
-
[132]
Cigarette Lighter *
Spade Terminals
Inner Fairing
-
[135]
EFI System Relay ***
Relay Connector
Fuse Block (Under Right Side Cover)
5
[139]
Oil Pressure Sender
4 - Place Packard
Front Right Crankcase
-
[141]
Fuel Level Sender (and Fuel Pump on EFI models)
3 - Place Mini-Deutsch
Top of Canopy (Under Console)
-
[142]
Security Siren (Optional)
3 - Place Packard
Under Right Side Cover (Behind Electrical Bracket)
5
[156]
Main to Interconnect Harness
6 - Place Deutsch
Inner Fairing - Right Fairing Support Brace
1
[160]
B+
1 - Place Packard
Upper Frame Cross Member (Under Seat)
6
* Classic and Ultra
** Ultra Only
*** Fuel Injected Models
**** Carbureted Models
f1466a2x
f1467b2x
Cavity
CB Antenna
Tour-Pak Lights
Cable Connector
Connector [12]
LEFT SIDE
RIGHT SIDE
[50C/D]
Figure 8-2. Tour-Pak Connectors
2005 Touring: Wiring
8-3
HOME
f2206x8x
Cruise Cable
Cruise Module
Connector
Cruise Module
Connector [17]
Spare Fuse
Holder
Maxi-Fuse
Fuse Block
Holder
Figure 8-3. Cruise Control Module (Under Left Side Cover)
f2203x8x
f1917x9x
*P&A
Main Harness to
Security Siren
Data Link
EFI Harness [8]
[142]
[91]
8
7
9
6
10
5
11
4
1
2
3
1. Headlamp
7. Radio Power*
2. Ignition
8. Accessory
3. Lighting
9. Battery
4. Instruments
10. Brake Light Relay
EFI Fuse
5. Brakes/Cruise
11. P&A
Electronic
Block
*Vehicle Speed
Control
6. Radio Memory*
Sensor [65]
Module [78]
*Absent from FLHR/C/S models.
* Under Bracket
Figure 8-4. Fuse Blocks - FLTR, FLHTC/U
Figure 8-5. Electrical Bracket - Fuel Injected Models
(Under Left Side Cover)
(Under Right Side Cover)
8-4
2005 Touring: Wiring
HOME
f2302x8x
Main Harness
Ground Ring
Terminals (2)
Audio Harness
Ground Ring
Main Harness
Terminal
Ground Ring
Terminals (2)
Chassis
Ground Cable
Fuel Tank Harness
Accessory
Connector [13]
Connector [4]
Not Present on FLHR/C/S
Battery
Positive Cable
B+ Connector [160]
Battery
Negative Cable
Figure 8-6. Electrical Connections - Upper Frame Cross Member (Under Seat)
Ignition Keyswitch
f2191x8x
Starter
Relay [126]
Relay [123]
Console Pod [53]
Ignition Control Module
Connector [10]
Turn Signal/Security
Module [30]
f2192x8x
Under Crossmember
Figure 8-7. Electrical Connectors/Relays (Under Seat)
Figure 8-8. Ignition Control Module - Carbureted Models
(Under Right Side Cover)
2005 Touring: Wiring
8-5
HOME
f2013x8x
f2256x8x
Rear Fender
Lights Connector [7]
Stator
Connector [46]
Crankshaft
Position Sensor
Connector [79]
Figure 8-9. Rear Fender (Under Seat)
Figure 8-11. Voltage Regulator (Left Side View)
f1924x8x
Right Turn
Signal Lamp
Fender Tip
[19]
Lamp [45]
Left Turn
Fender Lights
Signal Lamp
Tail Lamp
Harness to
[18]
[93]
Circuit Board
[94]
Fuel Tank
Fuel Vapor
Fuel Tank Harness
Vent Tube
Connector [13]
To Vapor Valve
Not Present on FLHR/C/S
f2172x8x
Figure 8-10. Rear Fender Lights Assembly
Figure 8-12. Rear of Fuel Tank (Under Seat)
8-6
2005 Touring: Wiring
HOME
FLHR/C/S WIRE HARNESS CONNECTORS
No.
Description
Type
Location
Fig.
[4]
Accessory
4 - Place Deutsch
Upper Frame Cross Member (Under Seat)
6
[5]
Maxi-Fuse
2 - Place Packard
Under Left Side Cover
3
[7]
Rear Fender Lights Harness
8 - Place Multilock
Top of Rear Fender (Under Seat)
9
[8]
Ignition Harness (EFI Harness on Fuel Injected Models)
12 - Place Deutsch (Gray)
Under Right Side Cover
5
[10]
Ignition Control Module ****
12 - Place Deutsch (Black)
Under Right Side Cover
8
[18]
Left Rear Turn Signal
2 - Place Multilock
Circuit Board Under Tail Lamp Assembly
10
[19]
Right Rear Turn Signal
2 - Place Multilock
Circuit Board Under Tail Lamp Assembly
10
[21]
Indicator Lamps
8 - Place Mini-Deutsch
Under Console
14
[22]
Right Handlebar Controls
6 - Place Deutsch
Inside Headlamp Nacelle - Fork Stem Nut Lock Plate (Right Side)
13
[24]
Left Handlebar Controls
6 - Place Deutsch
Inside Headlamp Nacelle - Fork Stem Nut Lock Plate (Left Side)
13
[30]
Turn Signal/Security Module
12 - Place Deutsch
Cavity at Rear of Battery Box (Under Seat)
7
[31]
Front Turn Signals
6 - Place Multilock
Inside Headlamp Nacelle - Fork Stem Nut Lock Plate (Left Side)
13
[32]
Front Fender Tip Lamp (DOM)
2 - Place Multilock (Black)
Inside Headlamp Nacelle
13
[33]
Ignition/Light Key Switch
3 - Place Packard
Under Console
14
[38]
Headlamp
Headlamp Connector
Inside Headlamp Nacelle
13
[39]
Speedometer
12 - Place Packard
Back of Speedometer (Under Console)
14
[45]
Rear Fender Tip Lamp (DOM)
3 - Place Multilock
Circuit Board Under Tail Lamp Assembly
10
[46]
Stator
2 - Place Packard
Bottom of Voltage Regulator
11
[64]
Fuse Block
Packard
Under Left Side Cover
4
[65]
Vehicle Speed Sensor
3 - Place Deutsch
Under Right Side Cover (Behind Electrical Bracket)
5
[67]
Accessory Switch
4 - Place Amp
Inside Headlamp Nacelle
13
[73]
Auxiliary Lamps
2 - Place Multilock (White)
Inside Headlamp Nacelle
13
[75]
Cruise Roll-Off Switch **
Spade Contacts
Right Side of Steering Head
-
[77]
Voltage Regulator
1 - Place Deutsch
Right Lower Frame Tube (Below Transmission Bracket)
-
Continued ...
f2212x8x
Cruise Set/Resume
Front Turn
Switch [159]
Signals [31]
Used on FLHRC Only
Left Handlebar
Controls [24]
Cruise On/Off
Switch [158]
Used on FLHRC Only
Right Handlebar
Controls [22]
Accessory
Switch [67]
Front Fender
Tip Lamp [32]
Auxiliary Lamps
Used on FLHR Only
Switch [109]
Used on FLHR/C Only
Headlamp [38]
Auxiliary Lamps [73]
Used on FLHR/C Only
Figure 8-13. Headlamp Nacelle Connectors (FLHR/C/S)
2005 Touring: Wiring
8-7
HOME
FLHR/C/S WIRE HARNESS CONNECTORS (Continued)
No.
Description
Type
Location
Fig.
[78]
Electronic Control Module (ECM) ***
36 - Place Packard
Under Right Side Cover
5
[79]
Crankshaft Position (CKP) Sensor
2 - Place Mini-Deutsch
Bottom of Voltage Regulator
11
[80]
Manifold Absolute Pressure (MAP) Sensor
3 - Place Packard
Top of Intake Manifold/Induction Module
-
[83]
Ignition Coil
4 - Place Packard
Below Fuel Tank (Left Side)
-
[84]
Front Injector ***
2 - Place Packard
Below Fuel Tank (Left Side)
-
[85]
Rear Injector ***
2 - Place Packard
Below Fuel Tank (Left Side)
-
[87]
Idle Air Control (IAC) ***
4 - Place Packard
Below Fuel Tank (Right Side)
-
[88]
Throttle Position Sensor (TP Sensor) ***
3 - Place Packard
Below Fuel Tank (Right Side)
-
[89]
Intake Air Temperature Sensor (IAT Sensor) ***
2 - Place Packard
Below Fuel Tank (Right Side)
-
[90]
Engine Temperature Sensor (ET Sensor) ***
2 - Place Packard
Back of Front Cylinder (Left Side)
-
[91]
Data Link
4 - Place Deutsch
Under Right Side Cover
5
[93]
Tail Lamp
4 - Place Multilock
Circuit Board Under Tail Lamp Assembly
10
[94]
Rear Fender Lights Harness to Circuit Board
6 - Place Multilock
Circuit Board Under Tail Lamp Assembly
10
[108]
Optional Tachometer
1 - Place Amp
Inside Headlamp Nacelle
-
[109]
Auxiliary Lamps Switch
4 - Place Amp
Inside Headlamp Nacelle
13
[117]
Fuel Gauge
4 - Place Multilock
Below Fuel Tank (Left Side)
-
[119]
EFI Fuses ***
Fuse Terminals
Fuse Block (Under Right Side Cover)
5
[120]
Oil Pressure Switch
Post Terminal
Front Right Crankcase
-
[121]
Rear Brake Light Switch
Spade Terminals
Beneath Transmission
-
[122]
Horn
Spade Terminals
Between Cylinders (Left Side)
-
[123]
Starter Relay
Relay Connector
Fuse Block (Under Left Side Cover)
-
[124]
Brake Light Relay
Relay Connector
Fuse Block (Under Left Side Cover)
4
[126]
Ignition Keyswitch Relay
Relay Connector
Rear of Battery Box (Under Seat) - Left Side
7
[128]
Starter Solenoid
Spade Terminals
Top of Starter
-
[129]
Harness Grounds
Ring Terminals
Upper Frame Cross Member (Under Seat)
6
[131]
Neutral Switch
Post Terminals
Top of Transmission
-
[135]
EFI System Relay ***
Relay Connector
Fuse Block (Under Right Side Cover)
5
[141]
Fuel Level Sender (and Fuel Pump on EFI models)
3 - Place Mini-Deutsch
Top of Canopy (Under Console)
-
[142]
Security Siren (Optional)
3 - Place Packard
Under Right Side Cover (Behind Electrical Bracket)
5
[158]
Left Handlebar Controls (Cruise Switches) **
2 - Place Deutsch (Gray)
Inside Headlamp Nacelle
13
[159]
Right Handlebar Controls (Cruise Switches) **
2 - Place Deutsch (Black)
Inside Headlamp Nacelle
13
[160]
B+
1 - Place Packard
Upper Frame Cross Member (Under Seat)
6
** FLHRC Only
*** Fuel Injected Models
**** Carbureted Models
Ignition/Light
Key Switch [33]
Speedometer
Gauge [39]
f2095x8x
Indicator Lights [21]
Figure 8-14. Instrument Console Connectors (FLHR/C)
8-8
2005 Touring: Wiring
HOME
FLTR WIRE HARNESS CONNECTORS
No.
Description
Type
Location
Fig.
[1]
Main to Interconnect Harness
12 - Place Deutsch (Black)
Inner Fairing - Below Radio (Right Side)
16
[2]
Main to Interconnect Harness
12 - Place Deutsch (Gray)
Inner Fairing - Below Radio (Right Side)
16
[4]
Accessory
4 - Place Deutsch
Upper Frame Cross Member (Under Seat)
6
[5]
Maxi-Fuse
2 - Place Packard
Under Left Side Cover
3
[7]
Rear Fender Lights Harness
8 - Place Multilock
Top of Rear Fender (Under Seat)
9
[8]
Ignition Harness (EFI Harness on Fuel Injected Models)
12 - Place Deutsch (Gray)
Under Right Side Cover
5
[10]
Ignition Control Module ****
12 - Place Deutsch (Black)
Under Right Side Cover
8
[13]
Fuel Tank Harness
3 - Place Multilock
Behind Fuel Tank (Under Seat)
12
[15]
Main to Interconnect Harness
4 - Place Packard
Inner Fairing - Below Radio (Right Side)
16
[17]
Cruise Control Module
10 - Place Packard
Under Left Side Cover
3
[18]
Left Rear Turn Signal
2 - Place Multilock
Circuit Board Under Tail Lamp Assembly
10
[19]
Right Rear Turn Signal
2 - Place Multilock
Circuit Board Under Tail Lamp Assembly
10
[21]
Indicator Lamps
10 - Place Multilock
Inside Instrument Nacelle (Under Bezel)
15
[22]
Interconnect to Right Handlebar Switch Controls
12 - Place Deutsch (Black)
Inner Fairing - Left Side of Radio Bracket
16
[24]
Interconnect to Left Handlebar Switch Controls
12 - Place Deutsch (Gray)
Inner Fairing - Left Side of Radio Bracket
16
[27]
Radio
23 - Place Amp (Black)
Inner Fairing - Back of Radio (Right Side)
16
[30]
Turn Signal/Security Module
12 - Place Deutsch (Gray)
Cavity at Rear of Battery Box (Under Seat)
7
[31L]
Front Turn Signals - Left Side
3 - Place Multilock
Inner Fairing - Left Side
16
[31R]
Front Turn Signals - Right Side
3 - Place Multilock
Inner Fairing - Right Side
16
[33]
Ignition/Light Key Switch
4 - Place Packard
Inner Fairing - Inside Fairing Bracket Tunnel (Right Side)
16
[38]
Headlamp
Headlamp Connector
Inner Fairing
16
[39]
Speedometer
12 - Place Packard
Inside Instrument Nacelle (Back of Speedometer)
15
[45]
Rear Fender Tip Lamp (DOM)
3 - Place Multilock
Circuit Board Under Tail Lamp Assembly
10
[46]
Stator
2 - Place Packard
Bottom of Voltage Regulator
11
[51]
Radio Antenna Cable
-
Inner Fairing - Back of Radio (Left Side)
16
[64]
Fuse Block
Packard
Under Left Side Cover
4
[65]
Vehicle Speed Sensor
3 - Place Deutsch
Under Right Side Cover (Behind Electrical Bracket)
5
Continued ...
Instrument Nacelle
Indicator
f2219x8x
Switches [105]
Lamps [21]
Tachometer
Gauge [108]
Speedometer
Gauge [39]
Throttle
Cables
Clutch
Cable
Speaker
Ambient
Switch [105]
Temperature
Sensor [107]
Figure 8-15. Instrument Nacelle Connectors (FLTR)
2005 Touring: Wiring
8-9
HOME
FLTR WIRE HARNESS CONNECTORS (Continued)
No.
Description
Type
Location
Fig.
[75]
Cruise Roll-Off Switch
Spade Contacts
Right Side of Steering Head
-
[77]
Voltage Regulator
1 - Place Deutsch
Right Lower Frame Tube (Below Transmission Bracket)
-
[78]
Electronic Control Module (ECM) ***
36 - Place Packard
Under Right Side Cover
5
[79]
Crankshaft Position (CKP) Sensor
2 - Place Mini-Deutsch
Bottom of Voltage Regulator
11
[80]
Manifold Absolute Pressure (MAP) Sensor
3 - Place Packard
Top of Intake Manifold/Induction Module
-
[83]
Ignition Coil
4 - Place Packard
Below Fuel Tank (Left Side)
-
[84]
Front Injector ***
2 - Place Packard
Below Fuel Tank (Left Side)
-
[85]
Rear Injector ***
2 - Place Packard
Below Fuel Tank (Left Side)
-
[87]
Idle Air Control (IAC) ***
4 - Place Packard
Below Fuel Tank (Right Side)
-
[88]
Throttle Position Sensor (TP Sensor) ***
3 - Place Packard
Below Fuel Tank (Right Side)
-
[89]
Intake Air Temperature Sensor (IAT Sensor) ***
2 - Place Packard
Below Fuel Tank (Right Side)
-
[90]
Engine Temperature Sensor (ET Sensor) ***
2 - Place Packard
Back of Front Cylinder (Left Side)
-
Continued ...
Main to Interconnect
Harness [1]
Radio Antenna
Left Handlebar
Cable [51]
Switch Controls [24]
Radio [27]
Right Handlebar
Switch Controls [22]
Main to Interconnect
Harness [156]
Radio
Ground
Main to Interconnect
Harness [2]
Right Turn
Left Turn
Signal [31R]
Signal [31L]
Headlamp [38]
Main to Interconnect
Harness [15]
f2269x8x
Ignition
Switch [33]
Figure 8-16. Inner Fairing Connectors (FLTR)
8-10
2005 Touring: Wiring
HOME
FLTR WIRE HARNESS CONNECTORS (Continued)
No.
Description
Type
Location
Fig.
[91]
Data Link
4 - Place Deutsch
Under Right Side Cover
5
[93]
Tail Lamp
4 - Place Multilock
Circuit Board Under Tail Lamp Assembly
10
[94]
Rear Fender Lights Harness to Circuit Board
6 - Place Multilock
Circuit Board Under Tail Lamp Assembly
10
Instrument Nacelle Switches
[105]
[105A, 105B]
Interconnect to Nacelle Switch Harness
12 - Place Multilock
Inside Instrument Nacelle (Under Bezel)
15
[105C, 105D]
Nacelle Switch Harness to Speaker Switch
4 - Place Multilock
Inside Instrument Nacelle (Under Bezel)
15
[107]
Ambient Air Temperature Sensor
3 - Place Multilock
Inside Instrument Nacelle (Under Bezel)
15
[108]
Tachometer
12 - Place Packard
Inside Instrument Nacelle (Back of Tachometer)
15
[110]
Voltmeter Lamp
Spade Connector
Inner Fairing
-
[111]
Voltmeter
Spade Connector
Inner Fairing
-
[112]
Oil Pressure Gauge Lamp
Spade Connector
Inner Fairing
-
[113]
Oil Pressure Gauge
Spade Connector
Inner Fairing
-
[114]
Air Temperature Gauge Lamp
Spade Connector
Inner Fairing
-
[115]
Air Temperature Gauge
Spade Connector
Inner Fairing
-
[116]
Fuel Gauge Lamp
Spade Connector
Inner Fairing
-
[117]
Fuel Gauge
Spade Connector
Inner Fairing
-
[119]
EFI Fuses ***
Fuse Terminals
Fuse Block (Under Right Side Cover)
5
[121]
Rear Brake Light Switch
Spade Terminals
Beneath Transmission (Right Side)
-
[122]
Horn
Spade Terminals
Between Cylinders (Left Side)
-
[123]
Starter Relay
Relay Connector
Rear of Battery Box (Under Seat) - Left Side
7
[124]
Brake Light Relay
Relay Connector
Fuse Block (Under Left Side Cover)
4
[126]
Ignition Keyswitch Relay
Relay Connector
Rear of Battery Box (Under Seat) - Left Side
7
[128]
Starter Solenoid
Spade Terminals
Top of Starter
-
[129]
Harness Grounds
Ring Terminals
Upper Frame Cross Member (Under Seat)
6
[131]
Neutral Switch
Post Terminals
Transmission Top Cover
-
[132]
Cigarette Lighter
Spade Terminals
Inner Fairing
-
[135]
EFI System Relay ***
Relay Connector
Fuse Block (Under Right Side Cover)
5
[139]
Oil Pressure Sender
4 - Place Packard
Front Right Crankcase
-
[141]
Fuel Level Sender (and Fuel Pump on EFI models)
3 - Place Mini-Deutsch
Top of Canopy (Under Console)
-
[142]
Security Siren (Optional)
3 - Place Packard
Under Right Side Cover (Behind Electrical Bracket)
5
[156]
Main to Interconnect Harness
6 - Place Deutsch
Inner Fairing - Below Radio (Right Side)
16
[160]
B+
1 - Place Packard
Upper Frame Cross Member (Under Seat)
6
*** Fuel Injected Models
**** Carbureted Models
2005 Touring: Wiring
8-11
HOME
NOTES
8-12
2005 Touring: Wiring
HOME
DEUTSCH ELECTRICAL CONNECTORS
8.2
GENERAL
f1049a8x
Attachment clips are attached to the pin housings of some
connectors. The clips are then attached to T-studs on the
motorcycle frame. T-studs give positive location to electrical
connectors and wire harnesses. Consistent location reduces
electrical problems and improves serviceability.
To become familiar with the Deutsch connector, read the
parts description below while referencing the 12-place con-
nector illustrated in Figure 8-19.
Socket housing: alignment tabs and/or external latch, sec-
ondary locking wedge, internal seal, wire seal, seal pin.
NOTE
Figure 8-18. Depress Terminal Latches/Back Out Pins
Seal pins or plugs are installed in the wire seals of unused
chambers. If removed, seal pins must be replaced to main-
NOTE
tain the integrity of the environmental seal.
With few exceptions, the socket housing can always be found
Pin housing: alignment grooves and/or external latch cover,
on the accessory side, while the pin side of the connector is
secondary locking wedge, wire seal, seal pin.
plumbed to the wiring harness.
REMOVING/DISASSEMBLING
REMOVING/INSTALLING SOCKETS
1.
Push the connector to disengage small end of slot on
attachment clip fromT-stud. Lift connector off T-stud.
1. See Figure 8-17. Remove the secondary locking wedge.
2.
Depress the external latch(es) on the socket housing
Insert the blade of a small screwdriver between the
side and use a rocking motion to separate the pin and
socket housing and locking wedge inline with the groove
socket halves. Two-, three-, four- and six-place Deutsch
(inline with the pin holes if the groove is absent). Turn the
connectors have one external latch, while eight- and
screwdriver 90 degrees to pop the wedge up.
twelve-place connectors have two, both of which must
be pressed simultaneously to separate the connector
2. Gently depress terminal latches inside socket housing
halves.
and back out sockets through holes in rear wire seal.
See Figure 8-18.
NOTE
4566
If new terminals must be installed, see CRIMPING
INSTRUCTIONS in this section.
3. Fit rear wire seal into back of socket housing, if removed.
Grasp socket approximately 1 inch (25.4 mm) behind the
contact barrel. Gently push sockets through holes in wire
seal into their respective chambers. Feed socket into
chamber until it “clicks” in place. Verify that socket will
not back out of chamber; a slight tug on the wire will con-
firm that it is properly locked in place.
4. Install internal seal on lip of socket housing, if removed.
Insert tapered end of secondary locking wedge into
socket housing and press down until it snaps in place.
The wedge fits into the center groove within the socket
housing and holds the terminal latches tightly closed.
Figure 8-17. Remove Secondary Locking Wedge
2005 Touring: Wiring
8-13
HOME
f1915x8x
Wire Seal
Pin
Housing
Pin
Terminal
Locking Wedge
(Pin Side)
Locking Wedge
(Socket Side)
Internal
Seal
Latch Cover
Socket
Housing
Alignment
Grooves
Wire
Seal
Alignment
Tabs
Seal
NOTE
Pin
For exploded views of 2-place,
3-place and
4-place Deutsch
connectors, see Figure 8-21.
External
Latch
Socket
Terminal
Figure 8-19. 12-Place Deutsch Connector (Exploded View)
NOTE
While rectangular wedges do not require a special orienta-
tion, the conical secondary locking wedge of the 3-place con-
nector must be installed with the arrow pointing toward the
Pin
Housing
external latch. See Figure 8-20.
NOTE
If the secondary locking wedge does not slide into the
Arrow Points to
installed position easily, verify that all terminals are fully
External Latch
installed in the socket housing. The lock indicates when ter-
minals are not properly installed by not entering its fully
installed position.
Socket
Housing
REMOVING/INSTALLING PINS
1. Remove the secondary locking wedge. Use the hooked
f1515x8x
end of a stiff piece of mechanics wire, a needle nose pli-
ers or a suitable pick tool (HD-41475-100). See Figure
Figure 8-20. 3-Place Locking Wedge Orientation
8-22.
8-14
2005 Touring: Wiring
HOME
f1510x8x
11
8
7
10
6
5
2-Place Connector
9
4
2
3
10
8
11
1
7
6
5
9
3-Place Connector
4
2
3
10
1
11
8
7
6
5
9
4-Place Connector
4
2
Socket Side
Pin Side
1. Socket Terminal
7. Locking Wedge
2. Wire Seal
8. Latch Cover
1
3. Socket Housing
9. Pin Housing
4. External Latch
10. Wire Seal
3
5. Internal Seal
11. Pin Terminal
6. Locking Wedge
Figure 8-21. 2-Place, 3-Place and 4-Place Deutsch Connectors
2005 Touring: Wiring
8-15
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