Harley Davidson 2018 softail models. Service manual — page 29

    1. Install voltage regulator. See Prepare.
    2. Install main fuse. See Main Fuse.
    1. Purge fuel system. See Prepare.
    2. Remove left side cover. See Remove.
    3. Remove main fuse. See Main Fuse.
    4. Remove seat. See Remove.
    5. Remove fuel tank. See Prepare.
    6. Remove air cleaner assembly. See Prepare.
    7. Remove induction module. See Prepare.
    1. See Figure 1. Disconnect ET (Engine temperature)
    connector. See Prepare.
    2. Remove sensor (3) from rear cylinder head.
    1
    Knock sensor
    2
    Screw
    3
    ET sensor (rear head only)
    Figure 1. Cylinder Head Sensors
    1. Install ET (Engine temperature) sensor. Tighten.
    Torque: 14.9-21.2 N·m (11-16 ft-lbs) ET sensor
    2. Connect ET connector. See Prepare.
    1. Install induction module. See Prepare.
    2. Install air cleaner assembly. See Prepare.
    3. Install fuel tank. See Prepare.
    4. Install seat. See Remove.
    5. Install main fuse. See Main Fuse.
    6. Install left side cover. See Remove.
    1. Purge fuel system. See Prepare.
    2. Remove left side cover. See Remove.
    3. Remove main fuse. See Main Fuse.
    4. Remove seat. See Remove.
    5. Remove fuel tank. See Prepare.
    1. See Cylinder Head Sensors. Remove screw (2).
    2. Disconnect connector.
    3. Remove sensor (1).
    1. See Figure 1. Install sensor (1).
    a. Install sensor against head casting as shown.
    b. Install screw. Tighten.
    Torque: 17.6-23 N·m (13-17 ft-lbs) Knock sensor
    screw
    2. Connect connector.
    1
    Knock sensor
    2
    Screw
    3
    ET (Engine temperature) sensor (rear head only)
    Figure 1. Cylinder Head Sensors
    1. Install fuel tank. See Prepare.
    2. Install seat. See Remove.
    3. Install main fuse. See Main Fuse.
    4. Install left side cover. See Remove.
    1. Purge fuel system. See Prepare.
    2. Remove left side cover. See Remove.
    3. Remove main fuse. See Main Fuse.
    4. Remove seat. See Remove.
    5. Remove fuel tank. See Prepare.
    6. Remove upper rocker cover. See Prepare.
    7. Remove lower rocker cover. See Prepare.
    1. Disconnect ACR (Automatic compression release) connector.
    2. See ACR Solenoid Socket and ACR. Remove ACR using a locally sourced ACR SOLENOID SOCKET.
    Figure 1. ACR and Cylinder Head
    Consumables
    Description
    Part Number
    Size
    LOCTITE 246 HIGH
    Loctite 246
    10 ml
    TEMPERATURE MEDIUN
    STRENGTH BLUE
    THREADLOCKER
    1.
    NOTE
    If installing a new ACR (Automatic compression
    release), verify that the old copper seal washer does
    not remain in the cylinder head.
    Verify that the copper seal washer is in place on the ACR.
    2. See Figure 1. Apply threadlocker.
    LOCTITE 246 HIGH TEMPERATURE MEDIUN
    STRENGTH BLUE THREADLOCKER (Loctite 246)
    a. Identify a location around the threads of the ACR
    approximately one-third of distance from end.
    b. See Figure 2. Apply three equally spaced dots of
    threadlocker on threads.
    3. Install by hand and tighten finger-tight.
    4. See Figure 3. Using a locally sourced ACR SOLENOID
    SOCKET. Tighten.
    Torque: 23-26.4 N·m (17-19 ft-lbs) ACR
    5. Connect ACR connector.
    Figure 1. Bottom Third
    Figure 2. Three Dots of Threadlock
    Figure 3. ACR Solenoid Socket and ACR
    1. Install lower rocker cover. See Prepare.
    2. Install upper rocker cover. See Prepare.
    3. Install fuel tank. See Prepare.
    4. Install seat. See Remove.
    5. Install main fuse. See Main Fuse.
    6. Install left side cover. See Remove.
    1. Remove left side cover. See Remove.
    2. Remove main fuse. See Main Fuse.
    3. Remove seat. See Remove.
    4. Remove right side cover. See Remove.
    5. Remove battery. See Prepare.
    1. See Vehicle Speed Sensor. Disconnect connector (1).
    2. Remove VSS.
    a.
    Remove screw (2).
    b.
    Remove VSS (3).
    1. See Figure 1. Install VSS.
    a. Install VSS (3).
    b. Install screw (2). Tighten.
    Torque: 11.3-13.6 N·m (100-120 in-lbs) Sensor,
    vehicle speed, screw
    2. Connect connector (1).
    1
    Connector
    2
    Screw
    3
    Sensor
    Figure 1. Vehicle Speed Sensor
    Figure 2. Vehicle Speed Sensor Assembly
    1. Install battery. See Prepare.
    2. Install right side cover. See Remove.
    3. Install seat. See Remove.
    4. Install main fuse. See Main Fuse.
    5. Install left side cover. See Remove.
    1. Remove left side cover. See Remove.
    2. Remove main fuse. See Main Fuse.
    3. Remove fuel tank. See Prepare.
    1. Note location of cable straps and remove as needed.
    2. See Brake Line Clamps. Remove brake line clamp
    screws.
    3. See Front Wheel Speed Sensor. Detach WSS wire from
    clips (1).
    4. Remove frame plug (2).
    5. See Front Wheel Speed Sensor Connector. Disconnect
    connector (1).
    6. Retract front axle until sensor is free. See Prepare.
    1. Align sensor and insert front axle. See Prepare.
    2. See Figure 3. Connect connector (1).
    3. See Figure 2. Install frame plug (2).
    4. Attach WSS wire to clips (1).
    5. See Figure 1. Install brake line clamp screws.
    6. Install cable straps as needed.
    Figure 1. Brake Line Clamps
    1
    Clip (3)
    2
    Plug
    Figure 2. Front Wheel Speed Sensor
    1
    WSS Connector
    Figure 3. Front Wheel Speed Sensor Connector
    1. Install fuel tank. See Prepare.
    2. Install main fuse. See Main Fuse.
    3. Install left side cover. See Remove.
    1. Remove left side cover. See Remove.
    2. Remove main fuse. See Main Fuse.
    3. Remove right side cover. See Remove.
    1. Note location of cable straps and remove as needed.
    2. See Rear Wheel Speed Sensor. Remove WSS (Wheel
    speed sensor) wire from clips (1).
    3. Remove clamp (2).
    a. Remove screw from clamp.
    b. Remove WSS wire from clamp.
    4. Disconnect connector (3).
    5. Retract rear axle until sensor is free. See Prepare.
    1. Align sensor and rear axle. See Prepare.
    2. See Figure 1.Connect WSS (Wheel speed sensor) sensor
    connector (3).
    3. Install clamp (2).
    a. Install WSS sensor wire into clamp.
    b. Install screw. Tighten.
    Torque: 2.71-4.07 N·m (24-36 in-lbs) Rear fork
    clamp screw
    4. Attach WSS wire to clips (1).
    5. Install cable straps as needed.
    1
    Clip
    2
    Clamp
    3
    Connector
    Figure 1. Rear Wheel Speed Sensor
    1. Install right side cover. See Remove.
    2. Install main fuse. See Main Fuse.
    3. Install left side cover. See Remove.
    1. Remove main fuse. See Main Fuse.
    2. Remove jiffy stand. See Prepare.
    1. See Jiffy Stand (HDI). Disconnect connector (1).
    2.
    NOTE
    Make note of cable routing and cable strap locations.
    Discard cable straps.
    3. Remove screw (2).
    4. Remove sensor (3).
    1. See Figure 1. Install jiffy stand sensor (3).
    2. Install screw (2). Tighten.
    Torque: 2.3-2.8 N·m (20-25 in-lbs) JSS screw
    3. Connect connector (1).
    4. Install new cable straps.
    1
    Connector
    2
    Screw
    3
    Sensor
    Figure 1. Jiffy Stand (HDI)
    1. Remove jiffy stand. See Prepare.
    2. Remove main fuse. See Main Fuse.
    1. Purge fuel system. See Prepare.
    2. Remove left side cover. See Remove.
    3. Remove main fuse. See Main Fuse.
    4. Remove seat. See Remove.
    5. Remove fuel tank. See Prepare.
    1. See Figure 1. Disconnect backbone harness interconnect
    [327].
    1
    Engine harness [145]
    2
    Frame ground stud (2)
    3
    Backbone harness interconnect [327]
    4
    Security antenna [209]
    5
    Left rear STT (Stop/tail/turn) [19]
    6
    Right rear STT [18]
    7
    LP (License plate) [40]
    Figure 1. Main Harness Under Seat
    2. See Figure 2. Remove brake line clamp screws.
    Figure 2. Brake Line Clamps
    3. See Figure 4. Remove frame plug and front electrical
    caddy.
    1
    Bottom fold
    2
    Center fold
    3
    Top fold
    Figure 3. Front Electrical Caddy
    1
    Console
    2
    Heated hand grip
    3
    Twist grip
    4
    WSS (Wheel speed sensor)
    5
    Right turn signal
    6
    RHCM (Right hand control module) [22-2]
    7
    RHCM [22-1]
    8
    Headlamp
    9
    LHCM (Left hand control module)
    10
    Left turn signal
    Figure 4. Front Electrical Caddy Connectors
    4. See Figure 3. Open front electrical caddy.
    a. See Figure 3 and Figure 5. Unlock and open bottom
    fold (1) that contains frame plug.
    b. Remove frame plug.
    c. See Figure 3 and Figure 6. On top fold (3)
    disconnect twist grip and headlamp connectors.
    d. Remove twist grip and headlamp connectors from top
    fold and position out-of-way.
    e. Open caddy.
    1
    Front electrical caddy, bottom fold
    2
    Frame plug
    Figure 5. Front Electrical Caddy Frame Plug
    Figure 6. Front Electrical Caddy Open
    5.
    NOTE
    If needed, label each half of the remaining connectors
    on caddy.
    Figure 3 Remove center fold (2) connectors.
    a. See Figure 7. Disconnect connectors.
    b. See Figure 8. Using a small screwdriver (3), pry the
    connector locking tab (2) open.
    c. See Figure 9. Remove connector (2).
    d. Repeat for all connectors in center fold.
    Figure 7. Center Fold Connectors
    1
    Front electrical caddy
    2
    Locking tab
    3
    Screwdriver
    Figure 8. Center Fold Locking Tab
    1
    Locking tab and screwdriver
    2
    Connector
    3
    Front Electrical Caddy
    Figure 9. Center Fold Unlocked Connector
    6. Figure 3. Remove remaining connectors on bottom fold
    (1).
    a. Disconnect connectors.
    b. With a wiggling motion, pull connectors from caddy.
    1. See Front Electrical Caddy. Install connectors into
    bottom fold (1).
    a.
    Install connector into caddy.
    b.
    Connect the connectors.
    2. Install connectors into center fold (2).
    a.
    Install connectors into caddy.
    b.
    Connect the connectors.
    3. See Front Electrical Caddy Frame Plug. Install frame
    plug (2) onto caddy. Close bottom fold (1).
    4. See Front Electrical Caddy Connectors. Close top fold
    and install headlamp (8) and twist grip connectors (3).
    5. Install front electrical caddy and frame plug into frame.
    6. See Brake Line Clamps. Install brake line clamp screws.
    Tighten.
    Torque: 4.1-5.4 N·m (36-48 in-lbs) Brake line clamp
    screw
    7. See Main Harness Under Seat. Connect backbone
    harness interconnect [327].
    1. Install fuel tank. See Prepare.
    2. Install seat. See Remove.
    3. Install main fuse. See Main Fuse.
    4. Install left side cover. See Remove.
    1. Purge fuel system. See Prepare.
    2. Remove left side cover. See Remove.
    3. Remove main fuse. See Main Fuse.
    4. Remove seat. See Remove.
    5. Remove fuel tank. See Prepare.

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    Матвей Александрович29.05.2024 05:12
    Политика конфиденциальности