Chrysler Voyager. Manual — part 506
TEST
ACTION
APPLICABILITY
8
Turn the ignition off to the lock position.
Disconnect the PCM harness connector.
Disconnect the Transmission Solenoid/Pressure Switch Assembly harness connector.
Note: Check connectors - Clean/repair as necessary.
CAUTION: DO NOT PROBE THE PCM HARNESS CONNECTORS. PROBING
THE PCM HARNESS CONNECTORS WILL DAMAGE THE PCM TERMI-
NALS RESULTING IN POOR TERMINAL TO PIN CONNECTION. INSTALL
MILLER SPECIAL TOOL #8815 TO PERFORM DIAGNOSIS.
Measure the resistance between ground and the OD Pressure Switch Sense circuit.
Is the resistance below 5.0 ohms?
All
Yes
→ Repair the OD Pressure Switch Sense circuit for a short to
ground.
Perform 41TE (NGC) TRANSMISSION VERIFICATION TEST -
VER 1.
No
→ Go To 9
9
Turn the ignition off to the lock position.
Disconnect the PCM harness connector.
Disconnect the Transmission Solenoid/Pressure Switch Assembly harness connector.
Remove the Transmission Control Relay.
Note: Check connectors - Clean/repair as necessary.
Connect a jumper wire between the Fused B+ circuit and Transmission Control Relay
Output circuit.
Ignition on, engine not running.
CAUTION: DO NOT PROBE THE PCM HARNESS CONNECTORS. PROBING
THE PCM HARNESS CONNECTORS WILL DAMAGE THE PCM TERMI-
NALS RESULTING IN POOR TERMINAL TO PIN CONNECTION. INSTALL
MILLER SPECIAL TOOL #8815 TO PERFORM DIAGNOSIS.
Measure the voltage of the OD Pressure Switch Sense circuit.
Is the voltage above 0.5 volts?
All
Yes
→ Repair the OD Pressure Switch Sense circuit for a short to
voltage.
Perform 41TE (NGC) TRANSMISSION VERIFICATION TEST -
VER 1.
No
→ Go To 10
10
Turn the ignition off to the lock position.
Disconnect the Transmission Solenoid/Pressure Switch Assembly harness connector.
Remove the Transmission Control Relay.
Note: Check connectors - Clean/repair as necessary.
Connect a jumper wire between the Fused B+ circuit and Transmission Control Relay
Output circuit in the Transmission Control Relay connector.
Using a 12-volt test light connected to ground, check the Transmission Control Relay
Output circuit in the Solenoid/Pressure Switch Assembly harness connector.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery..
Does the test light illuminate brightly?
All
Yes
→ Go To 11
No
→ Repair the Transmission Control Relay Output circuit for an
open. If the fuse is open make sure to check for a short to ground.
Perform 41TE (NGC) TRANSMISSION VERIFICATION TEST -
VER 1.
251
TRANSMISSION - NGC
P0870-OD HYDRAULIC PRESSURE TEST FAILURE —
Continued
TEST
ACTION
APPLICABILITY
11
Using the schematics as a guide, inspect the wiring and connectors. Repair as
necessary. Pay particular attention to all power and ground circuits.
If there are no possible causes remaining, view repair.
All
Repair
Replace the Powertrain Control Module per the Service Informa-
tion. WITH THE DRBIII
t PERFORM QUICK LEARN AND
REPROGRAM PINION FACTOR.
Perform 41TE (NGC) TRANSMISSION VERIFICATION TEST -
VER 1.
12
The conditions necessary to set the DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wires while checking for shorted and open circuits.
With the DRBIII
t, check the EATX EVENT DATA to help identify the conditions in
which the DTC was set.
Were there any problems found?
All
Yes
→ Repair as necessary.
Perform 41TE (NGC) TRANSMISSION VERIFICATION TEST -
VER 1.
No
→ Test Complete.
252
TRANSMISSION - NGC
P0870-OD HYDRAULIC PRESSURE TEST FAILURE —
Continued
Symptom:
P0871-OD PRESSURE SWITCH SENSE CIRCUIT
When Monitored and Set Condition:
P0871-OD PRESSURE SWITCH SENSE CIRCUIT
When Monitored:
Whenever the engine is running.
Set Condition:
The DTC is set if one of the pressure switches are open or closed at the
wrong time in a given gear.
POSSIBLE CAUSES
RELATED RELAY DTC’S PRESENT
OD PRESSURE SWITCH SENSE CIRCUIT OPEN
OD PRESSURE SWITCH SENSE CIRCUIT SHORT TO GROUND
TRANSMISSION RELAY OUTPUT CIRCUIT OPEN
OD PRESSURE SWITCH SENSE CIRCUIT SHORT TO VOLTAGE
OD PRESSURE SWITCH
POWERTRAIN CONTROL MODULE
INTERMITTENT WIRING AND CONNECTORS
TEST
ACTION
APPLICABILITY
1
NOTE: Low fluid level can be the cause of many transmission problems. If
the fluid level is low locate and repair the leak then check and adjust the
fluid level per the Service Information.
NOTE: Always perform diagnostics with a fully charged battery to avoid
false symptoms.
With the DRBIII
t, read Engine DTC’s. Check and repair all Engine DTC’s prior to
performing any transmission symptom diagnostics.
With the DRBIII
t, read Transmission DTC’s. Record all DTC’s and 1 Trip Failures.
NOTE: Diagnose 1 Trip Failures as a fully matured DTC.
Using the wiring diagram/schematic as a guide, inspect the wiring and connectors.
Repair as necessary.
Perform the Shift Lever Position Test. If the test does not pass, refer to Symptom test
for P0706 Check Shifter Signal.
For Gear Ratio DTC’s, check and record all CVI’s.
Most DTC’s set on start up but some must be set by driving the vehicle such that all
diagnostic monitors have run.
NOTE: Verify flash level of Powertrain Control Module. Some problems are
corrected by software upgrades to the Transmission and Engine software.
NOTE: Check for applicable TSB’s related to the problem.
Perform this procedure prior to Symptom diagnosis.
All
Continue
253
TRANSMISSION - NGC
TEST
ACTION
APPLICABILITY
2
With the DRBIII
t, read Transmission DTC’s
Are there any Transmission Control Relay DTC’s present also?
All
Yes
→ Refer to the Transmission category and perform the appropriate
symptom.
Perform 41TE (NGC) TRANSMISSION VERIFICATION TEST -
VER 1.
No
→ Go To 3
3
With the DRBIII
t, Check the STARTS SINCE SET counter for P0871.
NOTE: This counter only applies to the last DTC set.
Is the STARTS SINCE SET counter 2 or less?
All
Yes
→ Go To 4
No
→ Go To 11
4
Turn the ignition off to the lock position.
Remove the Starter Relay.
CAUTION: Removal of the Starter Relay is to prevent a Transmission, NO
RESPONSE, condition and disable the starter.
Install the Transmission Simulator, Miller tool #8333 and the Electronic Transmis-
sion Adapter kit 8333-1A.
Note: Check connectors - Clean/repair as necessary.
Ignition on, engine not running.
With the Transmission Simulator turn the Pressure Switch selector to OD.
With the DRBIII
t, monitor the OD Pressure Switch state while pressing Pressure
Switch test button.
Did the OD Pressure Switch state change while pressing the Pressure Switch test
button?
All
Yes
→ Go To 5
No
→ Go To 6
5
If there are no possible causes remaining, view repair.
All
Repair
Replace the Solenoid/Pressure Switch Assembly per the Service
Information.
Perform 41TE (NGC) TRANSMISSION VERIFICATION TEST -
VER 1.
6
Turn the ignition off to the lock position.
Disconnect the PCM harness connector.
Disconnect the Transmission Solenoid/Pressure Switch Assembly harness connector.
Note: Check connectors - Clean/repair as necessary.
CAUTION: DO NOT PROBE THE PCM HARNESS CONNECTORS. PROBING
THE PCM HARNESS CONNECTORS WILL DAMAGE THE PCM TERMI-
NALS RESULTING IN POOR TERMINAL TO PIN CONNECTION. INSTALL
MILLER SPECIAL TOOL #8815 TO PERFORM DIAGNOSIS.
Measure the resistance of the OD Pressure Switch Sense circuit from the appropriate
terminal of special tool #8815 and the Transmission Solenoid/Pressure Switch
Assembly harness connector.
Is the resistance above 5.0 ohms?
All
Yes
→ Repair the OD Pressure Switch Sense circuit for an open.
Perform 41TE (NGC) TRANSMISSION VERIFICATION TEST -
VER 1.
No
→ Go To 7
254
TRANSMISSION - NGC
P0871-OD PRESSURE SWITCH SENSE CIRCUIT —
Continued
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