Toyota FJ Cruiser (GSJ 10, 15 series). Manual — part 191
EX–2
1GR-FE EXHAUST – EXHAUST PIPE
EX
HEATED OXYGEN
SENSOR
HEATED OXYGEN
SENSOR
N*m (kgf*cm, ft*lbf) : Specified torque
Non-reusable part
GASKET
x2
48 (489, 35)
x2
GASKET
GASKET
GASKET
44 (450, 33)
19 (193, 14)
19 (193, 14)
for 4WD:
44 (450, 33)
FRONT EXHAUST PIPE ASSEMBLY
NO.2 FRONT EXHAUST PIPE ASSEMBLY
EXHAUST PIPE
STOPPER BRACKET
54 (554, 40)
54 (554, 40)
x2
A128847E01
1GR-FE EXHAUST – EXHAUST PIPE
EX–3
EX
REMOVAL
1.
DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
2.
REMOVE HEATED OXYGEN SENSOR (See page
3.
REMOVE TAIL EXHAUST PIPE ASSEMBLY
(a) Remove the 2 bolts and separate the exhaust pipe
support, then remove the tail exhaust pipe.
4.
REMOVE CENTER EXHAUST PIPE ASSEMBLY
(a) Remove the 2 bolts and 2 compression springs,
then separate the center exhaust pipe.
(b) Separate the 4 exhaust pipe supports from the
center exhaust pipe, then remove the center
exhaust pipe.
A129936
A129937
EX–4
1GR-FE EXHAUST – EXHAUST PIPE
EX
5.
REMOVE NO. 2 FRONT EXHAUST PIPE ASSEMBLY
(a) Remove the 2 bolts, then remove the exhaust pipe
stopper bracket. (for 4WD)
(b) Remove the 2 bolts and 2 nuts and separate the
exhaust pipe support, then remove the No. 2 front
exhaust pipe.
6.
REMOVE FRONT EXHAUST PIPE ASSEMBLY
(a) Remove the 2 nuts, then remove the front exhaust
pipe.
(b) Remove the front exhaust pipe gasket.
A129939
A129938
A128851
1GR-FE EXHAUST – EXHAUST PIPE
EX–5
EX
INSTALLATION
1.
INSTALL FRONT EXHAUST PIPE ASSEMBLY
(a) Install a new gasket onto the exhaust manifold RH.
(b) Install the exhaust front pipe with the new 2 nuts.
Torque: 54 N*m (554 kgf*cm, 40 ft.*lbf)
(c) Install a new gasket onto the front exhaust pipe.
(1) Using a wooden block and plastic-faced
hammer, tap in a new gasket until it is flush with
the front exhaust pipe end.
NOTICE:
•
Make sure that the gasket is in the
correct direction when installing.
•
Do not reuse the removed gasket.
2.
INSTALL NO. 2 FRONT EXHAUST PIPE ASSEMBLY
(a) Install a new gasket onto the exhaust manifold LH.
(b) Install a new gasket onto the No. 2 front exhaust
pipe.
(c) Install the No. 2 front exhaust pipe with the 2 new
nuts and 2 bolts and exhaust pipe support.
Torque: Nut
54 N*m (550 kgf*cm, 40 ft.*lbf)
Bolt
48 N*m (489 kgf*cm, 35 ft.*lbf)
A128851
Plastic-faced Hammer
Wooden Block
Gasket
A128852E01
A129938
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