Toyota FJ Cruiser (GSJ 10, 15 series). Manual — part 168

EM–104

1GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLY

EM

EXHAUST
MANIFOLD
SUB-ASSEMBLY
RH

NO. 2 VENTILATION
HOSE

ENGINE MOUNTING
BRACKET FRONT
NO. 1 RH

ENGINE MOUNTING BRACKET
FRONT NO. 1 LH

EXHAUST MANIFOLD
SUB-ASSEMBLY LH

VENTILATION
HOSE

HEATER WATER
OUTLET HOSE

HEATER WATER
INLET HOSE

N*m (kgf*cm, ft*lbf) : Specified torque

Non-reusable part

43 (435, 31)

GASKET

x2

38 (387, 28)

43 (435, 31)

38 (387, 28)

30 (306, 22)

x6

GASKET

30 (306, 22)

38 (387, 28)

43 (435, 31)

x4

38 (387, 28)

x6

A126455E01

1GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLY

EM–105

EM

;

OIL LEVEL GAUGE
SUB-ASSEMBLY

INTAKE
MANIFOLD

26 (265, 19)

x10

9.0 (92, 80 in.*lbf)

GASKET

GASKET

10 (102, 7.4)

IGNITION COIL
ASSEMBLY

x3

10 (102, 7.4)

x3

IGNITION COIL
ASSEMBLY

OIL FILLER CAP
SUB-ASSEMBLY

9.0 (92, 80 in.*lbf)

OIL FILLER
CAP
HOUSING

GASKET

36 (367, 27)

36 (367, 27)

V-RIBBED BELT TENSIONER
ASSEMBLY

NO. 1 IDLER PULLEY
SUB-ASSEMBLY

NO. 2 IDLER PULLEY
SUB-ASSEMBLY

39 (398, 29)

54 (551, 40)

N*m (kgf*cm, ft.*lbf) : Specified torque

Non-reusable part

A126507E01

EM–106

1GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLY

EM

REMOVAL

1.

DISCHARGE FUEL SYSTEM PRESSURE
(See page

FU-1

)

2.

REMOVE BATTERY

3.

DRAIN ENGINE COOLANT (See page

CO-3

)

4.

DRAIN ENGINE OIL (See page

LU-4

)

5.

REMOVE HOOD SUPPORT (See page

ED-5

)

6.

REMOVE HOOD SUB-ASSEMBLY
(a) Disconnect the windshield washer hose.
(b) Remove the 4 bolts, then remove the hood.

7.

REMOVE RADIATOR ASSEMBLY
Refer to the procedures up to " REMOVE RADIATOR
ASSEMBLY" (See page

CO-22

).

8.

REMOVE MANUAL TRANSMISSION UNIT
ASSEMBLY (for Manual Transmission)
Refer to the procedures up to " REMOVE MANUAL
TRANSMISSION UNIT ASSEMBLY" (See page

MT-8

).

9.

REMOVE AUTOMATIC TRANSMISSION ASSEMBLY
(for Automatic Transmission)
Refer to the procedures up to " REMOVE AUTOMATIC
TRANSMISSION ASSEMBLY" (See page

AT-172

or

AT-

178

).

10. REMOVE CLUTCH DISC ASSEMBLY (for Manual

Transmission)
Refer to the procedures up to " REMOVE CLUTCH DISC
ASSEMBLY" (See page

CL-21

).

11. REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual

Transmission)
(a) Using SST, hold the crankshaft.

SST

09213-54015 (91651-60855), 09330-00021

(b) Remove the 8 bolts, then remove the flywheel and 2

spacers.

A126452

SST

A076326E02

G036171

1GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLY

EM–107

EM

12. REMOVE DRIVE PLATE AND RING GEAR SUB-

ASSEMBLY (for Automatic Transmission)
(a) Using SST, hold the crankshaft.

SST

09213-54015 (91651-60855), 09330-00021

(b) Remove the 8 bolts, then remove the drive plate

and 2 spacers.

13. REMOVE THROTTLE BODY BRACKET (See page

FU-11

)

14. REMOVE OIL BAFFLE PLATE (See page

FU-11

)

15. REMOVE NO. 1 SURGE TANK STAY (See page

FU-11

)

16. REMOVE NO. 2 SURGE TANK STAY (See page

FU-12

)

17. REMOVE INTAKE AIR SURGE TANK (See page

FU-

12

)

18. REMOVE GENERATOR ASSEMBLY (See page

CH-10

)

19. SEPARATE COOLER COMPRESSOR ASSEMBLY

(See page

ES-420

)

20. REMOVE VANE PUMP ASSEMBLY (See page

PS-8

)

21. DISCONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY

(a) Remove the No. 2 fuel pipe clamp.
(b) Pinch the retainer as illustrated, then pull the fuel

tube connector out of the pipe.
NOTICE:
•

Remove any dirt and foreign matter from the
fuel tube connector before performing this
work.

•

Do not allow any scratches or foreign matter
onto the parts when disconnecting, as the
fuel tube connector has the O-rings that seals
the pipe.

•

Perform this work by hand. Do not use any
tools.

•

Do not forcibly bend, twist or turn the nylon
tube.

•

Protect the disconnected part by covering it
with a vinyl bag after disconnecting the fuel
tube.

•

If the fuel tube connector and pipe are stuck,
push and pull to release them.

SST

A076326E02

A076327

A126401