Ford F150 Pickup. Manual — part 1712
Torque Specifications
AUTOMATIC A/C TORQUE SPECIFICATIONS
MANUAL SYSTEM
Service Specifications
MANUAL A/C SYSTEM SPECIFICATIONS
Application
Ft. Lbs. (N.m)
A/C Compressor Bolts
18 (25)
Compressor Clutch Hub Bolt
10 (13)
Condenser Lower Line Fitting
18 (25)
Condenser Upper Line Fitting
19 (26)
Manifold & Tube-To-Compressor Bolt
15 (21)
Power Steering Bracket Bolts
26 (35)
Radiator Bracket Bolts
22 (30)
INCH Lbs. (N.m)
Condenser Bracket Bolts
80 (9)
Line Bracket Nut
106 (12)
Manifold & Tube Bracket Nut
89 (10)
Manifold Tube Peanut Fitting
71 (8)
Pressure Cutoff Switch
89 (10)
Suction Accumulator Bracket-To-Dash Panel Nut
106 (12)
Suction Accumulator Bracket Bolt
89 (10)
Application
Specification
Compressor Type
FS-10 Swashplate, 5 Double-Acting Pistons
Compressor Belt Tension
(1)
Compressor Displacement
10.4 cu. in. (170 cc)
Compressor Oil Capacity
(2)
Normal Refrigerant Discharge Pressure
(3)
148-263 psi.
Normal Refrigerant Suction Pressure
(3)
32.5-52.5 psi.
System Oil Capacity
(4)
9 ozs.
Refrigerant (R-134a) Capacity
33 ozs.
A/C Pressure Relief Valve Opening Pressure
550-600 psi (38.6-42.2 kg/cm
2
)
A/C Cycling Switch
Close
42 psi (3 kg/cm
2
)
Open
21-23 psi (1.5-1.6 kg/cm
2
)
Orifice Tube
Color
Blue
2003 Ford Pickup F150
2003 SPECIFICATIONS F150 Pickup
Torque Specifications
MANUAL A/C SYSTEM TORQUE SPECIFICATIONS
BATTERY
Service Specifications
BATTERY SPECIFICATIONS
Diameter
.067" (1.70 mm)
Pressure Cut-Off Switch
Close
230-290 psi (16.2-20.4 kg/cm
2
)
Open
435-475 psi (30.6-33.4 kg/cm
2
)
(1)
Serpentine belt tension is automatically adjusted by tensioner pulley.
(2)
Rotate A/C compressor shaft 6-8 revolutions while collecting oil in a clean measuring device. If
amount of oil drained from old A/C compressor is between 3-5 ounces (85-142 ml), pour same
amount plus one ounce (30 ml) of clean PAG Refrigerant Compressor Oil (R-134a Systems) or
equivalent into new A/C compressor. If amount of oil that was removed from old A/C compressor is
greater than 5 ounces (142 ml), pour same amount drained of clean PAG Refrigerant Compressor Oil
(R-134a Systems) or equivalent into new A/C compressor. If amount of oil that was removed from
old A/C compressor is less than 3 ounces (85 ml), pour 3 ounces (85 ml) of clean PAG Refrigerant
Compressor Oil (R-134a Systems) or equivalent into new A/C compressor.
(3)
Normal refrigerant discharge and suction pressure is taken at 80°F (27°C), 30-60% humidity.
(4)
Use YN-12c PAG Refrigerant Oil (Part No. F7AZ-19589-DA).
Application
Ft. Lbs. (N.m)
A/C Compressor Bolts
18 (25)
Compressor Clutch Hub Bolt
10 (13)
Condenser Lower Line Fitting
18 (25)
Condenser Upper Line Fitting
19 (26)
Manifold & Tube-To-Compressor Bolt
15 (21)
Power Steering Bracket Bolts
26 (35)
Radiator Bracket Bolts
22 (30)
INCH Lbs. (N.m)
Condenser Bracket Bolts
80 (9)
Line Bracket Nut
106 (12)
Manifold & Tube Bracket Nut
89 (10)
Manifold Tube Peanut Fitting
71 (8)
Pressure Cutoff Switch
89 (10)
Suction Accumulator Bracket-To-Dash Panel Nut
106 (12)
Suction Accumulator Bracket Bolt
89 (10)
2003 Ford Pickup F150
2003 SPECIFICATIONS F150 Pickup
BRAKES
BLEEDING SEQUENCE
BLEEDING SEQUENCE
DISC BRAKES
Service Specifications
DISC BRAKE SPECIFICATIONS
Torque Specifications
DISC BRAKE TORQUE SPECIFICATIONS
Application
Specification
Voltage
12 Volts
Application
Sequence
All (Except Models With ABS)
RR, LR, RF & LF
ABS Models
RR, LR,
(1)
, RF & LF
(1)
Anti-Lock brake control module.
Application
In. (mm)
Brake Pad Maximum Taper Wear (In Any Direction)
.118 (3.0)
Brake Pad Maximum Thickness Variation (Pad-To-Pad)
.079 (2.0)
Brake Pad Minimum Thickness
.118 (3.0)
Disc Minimum Thickness
Front
Light Duty (2WD & 4WD)
.96 (24.5)
Heavy Duty (2WD & 4WD)
1.09 (27.7)
Rear
(1)
.47 (12.0)
Minimum Thickness To Machine Brake Disc
Front
Light Duty (2WD & 4WD)
.98 (25.1)
Heavy Duty (2WD & 4WD)
1.11 (28.3)
Rear
.49 (12.6)
Rear Disc Brake Lining Wear Limit
.10 (2.5)
Rear Disc Lateral Runout
.0002 (.0051)
Rear Disc Thickness Variation
.0005 (.013)
(1)
Minimum brake disc thickness is molded into brake disc.
Application
Ft. Lbs. (N.m)
2003 Ford Pickup F150
2003 SPECIFICATIONS F150 Pickup
DRUM BRAKES
Service Specifications
DRUM BRAKE SPECIFICATIONS
Torque Specifications
DRUM BRAKE TORQUE SPECIFICATIONS
Brake Booster Nut
18 (25)
Brake Master Cylinder Fluid Control Valve
22-36 (30-49)
Brake Master Cylinder Nut
17-20 (22-28)
Brake Pedal Bracket Bolts & Nuts (Fixed & Adjustable Pedal)
18 (25)
Brake Pedal Nut
20 (27)
Brake Pressure Switch
12-14 (15-20)
Caliper Flow Bolt (Front & Rear)
23-29 (30-40)
Front Disc Caliper Bleeder Screw
13-17 (17-24)
Front Disc Caliper Anchor Plate Bolt
136 (185)
Front Disc Caliper Bolt
21-26 (28-36)
Hydraulic Brake Tube
7/16"
13 (17)
1/2"
17 (23)
Rear Wheel Disc Brake Adapter Bolt
80 (108)
Rear Disc Caliper Bolt
20 (27)
Wheel Lug Nut
12mm
100 (135)
14mm
150 (204)
INCH Lbs. (N.m)
Front Disc Brake Shield Screw
89-124 (10-14)
Rear Disc Caliper Bleeder Screw
62-79 (7-9)
Application
In. (mm)
Brake Drum Maximum Inside Diameter
11.12 (282.4)
Brake Shoe Minimum Thickness
.03 (0.8)
Application
Ft. Lbs. (N.m)
Brake Booster Nut
18 (25)
Brake Master Cylinder Fluid Control Valve
22-36 (30-49)
Brake Master Cylinder Nut
17-20 (22-28)
Brake Pedal Bracket Bolts & Nuts (Fixed & Adjustable Pedal)
18 (25)
Brake Pedal Nut
20 (27)
Brake Pressure Switch
12-14 (15-20)
Hydraulic Brake Tube
2003 Ford Pickup F150
2003 SPECIFICATIONS F150 Pickup
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