Ford F150 Pickup. Manual — part 1283

Fig. 3: Locating Accelerator & Cruise Control Cables (4.2L)
Courtesy of FORD MOTOR CO.

Installation

Install gaskets and upper intake manifold. Tighten upper intake manifold bolts in sequence to specification. See
Fig. 4 . See TORQUE SPECIFICATIONS . To complete installation, reverse removal procedure.

2003 Ford Pickup F150

2003 ENGINE PERFORMANCE Removal & Installation - Blackwood, Expedition, F150 Pickup & Navigator - Gasoline

Fig. 4: Upper Intake Manifold Tightening Sequence (4.2L)
Courtesy of FORD MOTOR CO.

Removal & Installation (4.2L - Intake Manifold Spacer)

Remove upper intake manifold. See REMOVAL (4.2L - UPPER INTAKE MANIFOLD) . Partially drain
cooling system. Disconnect Throttle Position (TP) sensor. See Fig. 5 . Disconnect brake booster hose, vapor
management hose and PCV valve hose. Disconnect heater hoses and hose bracket. Remove vacuum connector.
Disconnect EGR vacuum regulator valve harness connector and hose. See Fig. 6 . Remove the 8 bolts and
intake manifold spacer assembly. To install, reverse removal procedure. Tighten fasteners in sequence to
specification. See Fig. 7 . See TORQUE SPECIFICATIONS . Bleed cooling system.

2003 Ford Pickup F150

2003 ENGINE PERFORMANCE Removal & Installation - Blackwood, Expedition, F150 Pickup & Navigator - Gasoline

Fig. 5: Locating TP Sensor Connector (4.2L)
Courtesy of FORD MOTOR CO.

2003 Ford Pickup F150

2003 ENGINE PERFORMANCE Removal & Installation - Blackwood, Expedition, F150 Pickup & Navigator - Gasoline

Fig. 6: Disconnecting EGR Vacuum Regulator Solenoid (4.2L)
Courtesy of GENERAL MOTORS CORP.

2003 Ford Pickup F150

2003 ENGINE PERFORMANCE Removal & Installation - Blackwood, Expedition, F150 Pickup & Navigator - Gasoline