Ford Focus RS (2011 year). Manual — part 3
lb-in
lb-ft
Nm
Item
-
18
25
Luggage compartment lid hinge mechanism latch
to body retaining screws - Convertible
35
-
4
Luggage compartment lid hinge mechanism latch
to luggage compartment lid hinge mechanism
retaining screws - Convertible
27
-
3
Luggage compartment cover bracket cover bolts -
Convertible
20
-
2.2
Convertible top module electrical connector cover
nuts
-
18
25
Convertible top hydraulic pump bracket nuts
G393923en
501-03-
3
Body Closures
501-03-
3
SPECIFICATIONS
Liftgate Alignment(41 653 0)
1. Make sure that the liftgate is in the fully
closed position.
2. NOTE: The liftgate must be positioned
centrally in the liftgate opening.
Check and note any misalignment of the
liftgate in relation to the liftgate opening.
TIE0037250
3. Check and note any misalignment of the
liftgate in relation to the rear body panel on
both sides (left hand side shown).
• XX = -1.0 mm ± 1.0 mm.
TIE0037819
mm
4. Check and note any misalignment of the
liftgate in relation to the roof panel.
• XX = 4.0 mm ± 1.0 mm.
TIE0037251
5. Check and note any misalignment of the
liftgate in relation to the roof panel.
• XX = -1.0 mm ± 1.0 mm.
E0037820
mm
6. If adjustment is required, open the liftgate
and loosen the liftgate hinge to liftgate
retaining screws one complete turn.
TIE0037248
G393926en
501-03-
4
Body Closures
501-03-
4
GENERAL PROCEDURES
7. Adjust the liftgate as necessary.
TIE0037652
8. Tighten the liftgate hinge to liftgate retaining
screws.
E0037252
23 Nm
9. Make sure that the liftgate is in the fully
closed position.
10. NOTE: The liftgate must be positioned
centrally in the liftgate opening.
Check and note any misalignment of the
liftgate in relation to the liftgate opening.
TIE0037250
11. Check and note any misalignment of the
liftgate in relation to the rear body panel on
both sides (left hand side shown).
• XX = -1.0 mm ± 1.0 mm.
TIE0037819
mm
12. Check and note any misalignment of the
liftgate in relation to the roof panel.
• XX = 4.0 mm ± 1.0 mm.
TIE0037251
13. Check and note any misalignment of the
liftgate in relation to the roof panel.
• XX = -1.0 mm ± 1.0 mm.
E0037820
mm
14. NOTE: If the liftgate alignment cannot be
achieved at the liftgate hinges to liftgate,
adjustment must be carried out at the
liftgate hinges to body.
NOTE: If adjustment of the liftgate hinges to body
is required the headliner must be removed.
G393926en
501-03-
5
Body Closures
501-03-
5
GENERAL PROCEDURES
Open the liftgate.
15. Remove the liftgate opening weatherstrip.
TIE0037245
16. Remove the headliner.
For additional information, refer to:
Roof Opening Panel
(501-05 Interior Trim
and Ornamentation, Removal and
Installation)
Interior Trim and Ornamentation, Removal
and Installation).
17. Loosen the liftgate hinge to body retaining
screws one complete turn.
TIE0037649
18. Adjust the liftgate as necessary.
TIE0037651
19. Tighten the liftgate hinge to body retaining
screws.
TIE0037650
23 Nm
20. Make sure that the liftgate is in the fully
closed position.
21. NOTE: The liftgate must be positioned
centrally in the liftgate opening.
Check and note any misalignment of the
liftgate in relation to the liftgate opening.
TIE0037250
22. Check and note any misalignment of the
liftgate in relation to the rear body panel on
both sides (left hand side shown).
G393926en
501-03-
6
Body Closures
501-03-
6
GENERAL PROCEDURES
Headliner - 3-Door, Vehicles With: Sliding
/ Headliner - 3-Door, Vehicles Without:
Sliding Roof Opening Pane
l
(501-05
• XX = -1.0 mm ± 1.0 mm.
TIE0037819
mm
23. Check and note any misalignment of the
liftgate in relation to the roof panel.
• XX = 4.0 mm ± 1.0 mm.
TIE0037251
24. Check and note any misalignment of the
liftgate in relation to the roof panel.
• XX = -1.0 mm ± 1.0 mm.
E0037820
mm
25. If further adjustment is required repeat the
liftgate hinge to body adjustment.
26. If no further adjustment is required open
the liftgate.
27. Install the headliner.
For additional information, refer to:
Headliner - 3-Door, Vehicles With: Sliding
Roof Opening Panel
(501-05 Interior Trim
and Ornamentation, Removal and
Installation)
/ Headliner - 3-Door, Vehicles Without:
Sliding Roof Opening Panel
(501-05
Interior Trim and Ornamentation, Removal
and Installation).
28. Install the liftgate opening weatherstrip.
TIE0037245
29. With the aid of another technician on the
inside of the vehicle, check and note any
misalignment of the liftgate latch striker
plate in relation to the liftgate latch.
30. Open the liftgate.
31. Remove the liftgate latch striker plate
retaining screw covers.
TIE0037254
G393926en
501-03-
7
Body Closures
501-03-
7
GENERAL PROCEDURES
32. Loosen the liftgate latch striker plate
retaining screws one half turn (liftgate
opening scuff plate removed for clarity).
TIE0037247
33. Adjust the liftgate latch striker plate as
necessary (liftgate opening scuff plate
removed for clarity).
TIE0037686
34. Tighten the liftgate latch striker plate
retaining screws (liftgate opening scuff
plate removed for clarity).
TIE0037253
25 Nm
35. With the aid of another technician on the
inside of the vehicle, check and note any
misalignment of the liftgate latch striker
plate in relation to the liftgate latch.
36. If further adjustment is required repeat the
liftgate latch striker plate adjustment.
37. If no further adjustment is required, install
the liftgate latch striker plate retaining
screw covers.
TIE0037254
G393926en
501-03-
8
Body Closures
501-03-
8
GENERAL PROCEDURES
Door Alignment — 3-Door
General Equipment
Transmission jack
Materials
Specification
Name
WSK-M2G349-A7
Adhesive - Loctite 243
1. NOTE: Make sure that the door is in the fully
closed position.
Check and note any misalignment of the door
in relation to the door frame.
1. 3.5 mm ± 1.0 mm.
2. 6.0 mm ± 2.0 mm.
3. 4.5 mm ± 1.5 mm.
TIE0037259
1
1
3
1
1
2
2
2. If adjustment is required open the door and
mark the position of the door hinges, to use
as reference points as necessary.
3. NOTE: Due to limited access to the door
hinge retaining screws on the A-pillar, the
door must be removed.
Detach the door check strap from the
A-pillar.
1. Remove the retaining screw.
2. Push the check strap to the fully closed
position.
TIE0037258
1
2
4. Detach the electrical connector from the
A-pillar.
TIE41215
5. Disconnect the electrical connector.
TIE41216
6.
CAUTION: Protect the door using a soft
cloth to prevent damage.
G393925en
501-03-
9
Body Closures
501-03-
9
GENERAL PROCEDURES
With the aid of
another technician
and a
suitable
transmission jack,
support the door.
TIE41214
7. Remove and discard the door hinge center
retaining bolts.
TIE0037618
8.
CAUTION: Take care when moving the
door upwards as considerable force may be
required to separate the door hinges from
the door hinge cones.
With the aid of another technician remove
the door.
9. Loosen the door hinge to A-pillar retaining
screws one half turn.
TIE0037625
10.
CAUTION: Make sure that the door
hinges maintain a common pivot center
line.
Adjust the door hinges as necessary.
TIE0037627
11.
CAUTION: Make sure that the door
hinges maintain a common pivot center
line.
Tighten the door hinge to A-pillar retaining
screws.
E0037626
30 Nm
30 Nm
12. Install the door.
• Make sure that the door hinge cones are
correctly located.
13. NOTE: Do not apply adhesive at this stage.
G393925en
501-03-
10
Body Closures
501-03-
10
GENERAL PROCEDURES
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