Ford Focus RS (2011 year). Manual — part 4
Install new door hinge center retaining bolts.
TIE0037619
15 Nm
14. Close the door.
15. NOTE: Make sure that the door is in the
fully closed position.
Check and note any misalignment of the door
in relation to the door frame.
1. 3.5 mm ± 1.0 mm.
2. 6.0 mm ± 2.0 mm.
3. 4.5 mm ± 1.5 mm.
TIE0037259
1
1
3
1
1
2
2
16. If further adjustment is required repeat the
door hinge to A-pillar adjustment.
17. If no further adjustment is required, remove
the door hinge center retaining bolts.
TIE0037618
18. Apply a coating of
adhesive
to the door
hinge center retaining bolts.
19. Install the door hinge center retaining bolts.
TIE0037619
15 Nm
20. Close the door.
21. NOTE: Make sure that the door is in the
fully closed position.
Check and note any misalignment of the door
in relation to the fender.
• XX = -1.0 mm +1.0 mm to -2.0 mm.
TIE0037260
22. Open the door.
23.
CAUTION: Protect the door using a soft
cloth to prevent damage.
G393925en
501-03-
11
Body Closures
501-03-
11
GENERAL PROCEDURES
With the aid of another technician and a
suitable
transmission jack
, support the door.
TIE41214
24. Loosen the door hinge to door retaining
screws one complete turn.
TIE0037257
25.
CAUTION: Make sure that the door hinge
cones are correctly located and have a
common pivot center line.
Adjust the door hinges as necessary.
TIE0037255
26.
CAUTION: Make sure that the door hinge
cones are correctly located and have a
common pivot center line.
Tighten the door hinge to door retaining
screws.
TIE0037262
48 Nm
27. Close the door.
28. NOTE: Make sure that the door is in the
fully closed position.
Check and note any misalignment of the door
in relation to the fender.
G393925en
501-03-
12
Body Closures
501-03-
12
GENERAL PROCEDURES
• XX = -1.0 mm +1.0 mm to -2.0 mm.
TIE0037260
29. If further adjustment is required repeat the
door hinge to door adjustment.
30. NOTE: Make sure that the door is in the
fully closed position.
If no further adjustment is required check
and note any misalignment of the door in
relation to the body side panel.
• XX = 0.0 mm +1.0 mm to -0.0 mm.
TIE0037261
31. Open the door and mark the position of the
door latch striker plate, to use as reference
points as necessary.
32. Loosen the striker plate retaining screws
one half turn.
TIE0037256
33.
CAUTION: Protect the B-pillar using a
soft cloth to prevent damage.
Using a suitable soft faced hammer, adjust
the striker plate as necessary.
TIE0037616
34. Tighten the striker plate retaining screws.
TIE0037264
20 Nm
35. Close the door.
36. NOTE: Make sure that the door is in the
fully closed position.
Check and note any misalignment of the door
in relation to the body side panel.
• XX = 0.0 mm +1.0 mm to -0.0 mm.
TIE0037261
G393925en
501-03-
13
Body Closures
501-03-
13
GENERAL PROCEDURES
37. If further adjustment is required repeat the
door latch striker plate to B-pillar
adjustment.
38. If no further adjustment is required open
the door.
39. Connect the electrical connector.
TIE41216
40. Attach the electrical connector to the
A-pillar.
TIE41215
41.
CAUTION: Make sure that the door
check strap is correctly aligned.
Attach the door check strap to the A-pillar.
1. Pull the check strap to the open position.
2. Install the retaining screw.
TIE0037263
1
23 Nm
2
G393925en
501-03-
14
Body Closures
501-03-
14
GENERAL PROCEDURES
Front Door Alignment — 4-Door/5-Door/Wagon
General Equipment
Transmission jack
Materials
Specification
Name
WSK-M2G349-A7
Adhesive - Loctite 243
NOTE: The rear door alignment must be carried
out before carrying out front door alignment.
For additional information,
refer to: Rear Door
Alignment
(501-03 Body Closures, General
Procedures).
1. NOTE: Make sure that the front and rear
doors are in the fully closed position.
Check and note any misalignment of the
front door in relation to the door frame and
the front edge of the rear door.
1. 3.5 mm ± 1.0 mm.
2. 6.0 mm ± 2.0 mm.
3. 4.5 mm ± 1.5 mm.
TIE0037259
1
1
3
1
1
2
2
2. If adjustment is required open the front door
and mark the position of the front door
hinges, to use as reference points as
necessary.
3. NOTE: Due to limited access to the front door
hinge retaining screws on the A-pillar, the
front door must be removed.
Detach the door check strap from the
A-pillar.
1. Remove the retaining screw.
2. Push the check strap to the fully closed
position.
TIE0037258
1
2
4. Detach the electrical connector from the
A-pillar.
TIE41215
5. Disconnect the electrical connector.
TIE41216
6.
CAUTION: Protect the door using a soft
cloth to prevent damage.
G391258en
501-03-
15
Body Closures
501-03-
15
GENERAL PROCEDURES
With the aid of another technician and a
suitable transmission jack, support the door.
TIE41214
7. Remove and discard the door hinge center
retaining bolts.
TIE0037618
8.
CAUTION: Take care when moving the
door upwards as considerable force may be
required to separate the door hinges from
the door hinge cones.
With the aid of another technician remove
the front door.
9. Loosen the door hinge to A-pillar retaining
screws one half turn.
TIE0037625
10.
CAUTION: Make sure that the door
hinges maintain a common pivot center
line.
Adjust the door hinges as necessary.
TIE0037627
11.
CAUTION: Make sure that the door
hinges maintain a common pivot center
line.
Tighten the door hinge to A-pillar retaining
screws.
E0037626
30 Nm
30 Nm
12. Install the front door.
• Make sure that the door hinge cones are
correctly located.
13. NOTE: Do not apply adhesive at this stage.
G391258en
501-03-
16
Body Closures
501-03-
16
GENERAL PROCEDURES
Install new door hinge center retaining bolts.
TIE0037619
15 Nm
14. Close the front door.
15. NOTE: Make sure that the front and rear
doors are in the fully closed position.
Check and note any misalignment of the
front door in relation to the door frame and
the front edge of the rear door.
1. 3.5 mm ± 1.0 mm.
2. 6.0 mm ± 2.0 mm.
3. 4.5 mm ± 1.5 mm.
TIE0037259
1
1
3
1
1
2
2
16. If further adjustment is required repeat the
door hinge to A-pillar adjustment.
17. If no further adjustment is required, remove
the door hinge center retaining bolts.
TIE0037618
18. Apply a coating of
adhesive
to the door
hinge center retaining bolts.
19. Install the door hinge center retaining bolts.
TIE0037619
15 Nm
20. Close the front door.
21. NOTE: Make sure that the front door is in
the fully closed position.
Check and note any misalignment of the
front door in relation to the fender.
• XX = -1.0 mm +1.0 mm to -2.0 mm.
TIE0037260
22. Open the front door.
G391258en
501-03-
17
Body Closures
501-03-
17
GENERAL PROCEDURES
23.
CAUTION: Protect the door using a soft
cloth to prevent damage.
With the aid of another technician and a
suitable
transmission
jack
, support the door.
TIE41214
24. Loosen the door hinge to door retaining
screws one complete turn.
TIE0037257
25.
CAUTION: Make sure that the door hinge
cones are correctly located and have a
common pivot center line.
Adjust the door hinges as necessary.
TIE0037255
26.
CAUTION: Make sure that the door hinge
cones are correctly located and have a
common pivot center line.
Tighten the door hinge to door retaining
screws.
TIE0037262
48 Nm
27. Close the front door.
28. NOTE: Make sure that the front door is in
the fully closed position.
Check and note any misalignment of the
front door in relation to the fender.
G391258en
501-03-
18
Body Closures
501-03-
18
GENERAL PROCEDURES
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