Ford Focus RS (2011 year). Manual — part 32
Rear Quarter Window Glass — 3-Door/5-Door(42 514 0)
General Equipment
Hot air gun
Direct glazing cutter for bonded glass
Direct glazing adhesive kit
Direct glazing adhesive oven
Glazing suction cups
Removal
All vehicles
1. Remove the polyurethane (PU) adhesive cap
and heat the PU adhesive for a minimum of
30 minutes.
TIE0022871
3-door
2. Remove the B-pillar trim panel.
Trim and Ornamentation, Removal and
Installation).
3.
WARNING: Wear gloves and eye
protection when working with the glass
cutting tool as the cutting operation may
produce splinters. When using the cutter
wear ear protectors. Failure to follow these
instructions may result in personal injury.
CAUTIONS:
Place a suitable piece of flexible plastic
card between the direct glazing cutter
blade and vehicle body to avoid damage
to the vehicle body when cutting from
outside the vehicle.
Make sure the cutting blades are changed
where the cutting depth changes to avoid
damage to the body and trim panels when
cutting from inside the vehicle.
NOTE: Some resistance may be encountered when
cutting through the glass locating pegs in the
corners of the glass.
Using a suitable direct glazing cutter, cut the
PU adhesive and, with the aid of another
technician, use glazing suction cups to
remove the rear quarter window glass.
1. From outside the vehicle, cut the PU
adhesive.
2. From inside the vehicle, cut the PU adhesive
to a maximum depth of 55 mm.
E48514
2
1
5-door
4. Remove the C-pillar trim panel.
Trim and Ornamentation, Removal and
Installation).
5.
WARNING: Wear gloves and eye
protection when working with the glass
produce splinters. When using the cutter
instructions may result in personal injury.
CAUTIONS:
card between the direct glazing cutter
blade and vehicle body to avoid damage
to the vehicle body when cutting from
outside the vehicle.
G388095en
501-11-
25
Glass, Frames and Mechanisms
501-11-
25
REMOVAL AND INSTALLATION
wear ear protectors. Failure to follow these
Place a suitable piece of flexible plastic
Trim Panel - 4-Door/5-Door
(501-05 Interior
Trim Panel - 4-Door/5-Door
(501-05 Interior
cutting tool as the cutting operation may
For additional information,
refer to
:
B-Pillar
For additional information,
refer to
:
C-Pillar
Make sure the cutting blades are changed
where the cutting depth changes to avoid
damage to the body and trim panels when
cutting from inside the vehicle.
NOTE: Some resistance may be encountered when
cutting through the glass locating pegs in the
corners of the glass.
Using a suitable direct glazing cutter, cut the
PU adhesive and, with the aid of another
technician, use glazing suction cups to
remove the rear quarter window glass.
1. From outside the vehicle, cut the PU
adhesive.
2. From inside the vehicle, cut the PU adhesive
to a maximum depth of 25 mm.
E48515
1
2
Installation
All vehicles
1. Carefully remove the remaining part of the
locating pegs from the rear quarter window
glass flange.
2.
CAUTION: Do not touch the adhesive
surface as re-bonding will be impaired.
Carefully trim the remaining PU adhesive
from the rear quarter window glass flange to
leave approximately 1 mm of trimmed PU
adhesive adhered to the flange.
TIE0001233
3. Check the rear quarter window glass flange
for damaged sheet metal, rust or foreign
material which may have caused, or may
cause, glass breakage.
4.
CAUTION: To make sure that the PU
adhesive cures, it is essential that all
bonding surfaces are free of moisture.
Using a hot air gun, apply warm air (25°C) to
the rear quarter window glass flange and
glass bond line to remove all traces of
moisture.
5. Prepare the glass, rear quarter window glass
flange and trimmed PU adhesive in
accordance with the instructions supplied
with the PU adhesive kit.
6. NOTE: Discard the first 100 mm of PU
adhesive as this may have a reduced working
time.
NOTE: To avoid water leaks, any breakage in the
continuous bead should be overlapped by 20 mm.
Apply the PU adhesive in a continuous bead
of between 8 and 10 mm in height to the rear
quarter window glass flange along the bond
line.
TIE0023155
G388095en
501-11-
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Glass, Frames and Mechanisms
501-11-
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REMOVAL AND INSTALLATION
7. Use glazing suction cups to install the rear
quarter window glass (3 door shown).
• Press firmly and evenly into position.
E48516
8.
CAUTION: During the curing period of the
PU adhesive, the door windows must be left
open to avoid a build up of pressure when
Using suitable tape, secure the rear quarter
window glass in the correct position until
the PU adhesive has cured.
9. If the ambient temperature falls below 10°C,
use a hot air gun and apply warm air (25°C)
continuously for 15 minutes (inside or
outside the vehicle).
TIE0002380
50 mm
3-door
10. Install the B-pillar trim panel.
Trim and Ornamentation, Removal and
Installation).
5-door
11. Install the C-pillar trim panel.
Trim and Ornamentation, Removal and
Installation).
G388095en
501-11-
27
Glass, Frames and Mechanisms
501-11-
27
REMOVAL AND INSTALLATION
Trim Panel - 4-Door/5-Door
(501-05 Interior
Trim Panel - 4-Door/5-Door
(501-05 Interior
the doors are opened and closed.
For additional information,
refer to
:
C-Pillar
For additional information,
refer to
:
B-Pillar
Rear Quarter Window Glass — 4-Door(42 514 0)
General Equipment
Hot air gun
Direct glazing cutter for bonded glass
Direct glazing adhesive kit
Direct glazing adhesive oven
Glazing suction cups
Removal
1. Remove the polyurethane (PU) adhesive cap
and heat the PU adhesive for a minimum of
30 minutes.
TIE0022871
2. Remove the C-pillar trim panel.
Trim and Ornamentation, Removal and
Installation).
3.
WARNING: Wear gloves and eye
protection when working with the direct
operation may produce splinters. When
using the direct glazing cutter for bonded
glass wear ear protectors. Failure to follow
these instructions may result in personal
injury.
card between the direct glazing cutter for
bonded glass cutting blade and vehicle
body to avoid damage to the vehicle body
when cutting from outside the vehicle.
NOTE: Some resistance may be encountered when
cutting through the glass locating pegs in the
corners of the rear quarter window glass.
Using a
direct glazing cutter for bonded
glass
, cut the PU adhesive and, with the aid
of another technician, use
glazing suction
cups
to remove the rear quarter window
glass.
1. From outside the vehicle, cut the PU
adhesive.
2. From inside the vehicle, cut the PU adhesive
to a maximum depth of 25 mm.
E48515
1
2
Installation
1. Carefully remove the remaining part of the
locating pegs from the rear quarter window
glass flange.
2.
CAUTION: Do not touch the adhesive
Carefully trim the remaining PU adhesive
from the rear quarter window glass flange to
leave approximately 1 mm of trimmed PU
adhesive adhered to the flange.
TIE0001233
3. Check the rear quarter window glass flange
for damaged sheet metal, rust or foreign
material which may have caused, or may
cause, glass breakage.
G468203en
501-11-
28
Glass, Frames and Mechanisms
501-11-
28
REMOVAL AND INSTALLATION
CAUTION: Place a piece of flexible plastic
For additional information,
refer to: C-Pillar
glazing cutter for bonded glass as the cutting
Trim Panel - 4-Door/5-Door
(501-05 Interior
surface as re-bonding will be impaired.
4.
CAUTION: To make sure that the PU
adhesive cures, it is essential that all
bonding surfaces are free of moisture.
the rear quarter window glass flange and
rear quarter window glass bond line to
remove all traces of moisture.
5. Prepare the rear quarter window glass, rear
quarter window glass flange and trimmed
PU adhesive in accordance with the
6. NOTE: Discard the first 100 mm of PU
adhesive as this may have a reduced working
time.
NOTE: To avoid water leaks, any breakage in the
continuous bead should be overlapped by 20 mm.
Apply the PU adhesive in a continuous bead
of between 8 and 10 mm in height to the rear
quarter window glass flange along the bond
line.
TIE0023155
quarter window glass.
• Press firmly and evenly into position.
E58769
8.
CAUTION: During the curing period of the
PU adhesive, the door windows must be left
open to avoid a build up of pressure when
the doors are opened and closed.
Using tape, secure the rear quarter window
glass in the correct position until the PU
adhesive has cured.
9. If the ambient temperature falls below 10°C,
continuously for 15 minutes (inside or
outside the vehicle).
TIE0002380
50 mm
10. Install the C-pillar trim panel.
Trim and Ornamentation, Removal and
Installation).
G468203en
501-11-
29
Glass, Frames and Mechanisms
501-11-
29
REMOVAL AND INSTALLATION
7.
Using glazing suction cups
, install the rear
Trim Panel - 4-Door/5-Door
(501-05 Interior
instructions supplied with the
direct glazing
use a
hot air gun
and apply warm air
(25°C)
adhesive kit
.
Using a
hot air gun
, apply warm air (25°C) to
For additional information,
refe
r to: C-Pillar
Liftgate Window Glass — 3-Door/5-Door
General Equipment
Hot air gun
Direct glazing cutter for bonded glass
Direct glazing adhesive kit
Direct glazing adhesive oven
Glazing suction cups
Removal
1. Remove the polyurethane (PU) adhesive cap
and heat the PU adhesive for a minimum of
30 minutes.
TIE0022871
2. Remove the rear spoiler.
Exterior Trim and Ornamentation, Removal
and Installation).
3. Remove the rear window wiper motor.
Washers, Removal and Installation).
4. Remove the rear window wiper motor spindle
grommet.
TIE0028863
5. Disconnect the heated liftgate window glass
electrical connectors.
TIE0037046
6.
WARNING: Wear gloves and eye
protection when working with the glass
cutting tool as the cutting operation may
produce splinters. When using the cutter
wear ear protectors. Failure to follow these
instructions may result in a personal injury.
CAUTION: Make sure the cutting blades
are changed where the cutting depth
changes to avoid damage to the body and
trim panels.
NOTE: Some resistance may be encountered when
cutting through the glass locating pegs in the
corners of the glass.
From inside the vehicle using a suitable
the given maximum depths.
1. 25 mm.
2. 60 mm.
G401858en
501-11-
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Glass, Frames and Mechanisms
501-11-
30
REMOVAL AND INSTALLATION
direct glazing cutter
, cut the PU adhesive to
Window Wiper Motor
(501-16 Wipers and
Spoiler - 2.5L Duratec-ST (VI5)
(501-08
For additional information,
refer to: Rear
For additional information,
refer to: Rear
3. 110 mm.
E50963
3
2
3
1
3
2
3
1
1
7. With the aid of another technician, use
window glass.
TIE0028866
Installation
1. Carefully remove the remaining part of the
locating pegs from the liftgate window glass
flange.
2.
CAUTION: Do not touch the adhesive
surface as re-bonding will be impaired.
Carefully trim the remaining polyurethane
(PU) adhesive from the liftgate window glass
flange to leave approximately 1 mm of
trimmed PU adhesive adhered to the flange.
TIE0001233
3. Check the liftgate window glass flange for
damaged sheet metal, rust or foreign material
which may have caused, or may cause, glass
breakage.
4.
CAUTION: To make sure that the PU
adhesive cures, it is essential that all the
bonding surfaces are free of moisture.
the liftgate window glass flange and glass
bond line to remove all traces of moisture.
5. Prepare the glass, liftgate window glass
flange and trimmed PU adhesive in
accordance with the instructions supplied
6. NOTE: Discard the first 100 mm of PU
adhesive as this may have a reduced working
time.
NOTE: To avoid water leaks, any breakage in the
Apply the PU adhesive in a continuous bead
of between 8 and 10 mm in height to the
liftgate window glass flange along the bond
line.
TIE0002379
G401858en
501-11-
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Glass, Frames and Mechanisms
501-11-
31
REMOVAL AND INSTALLATION
with the PU adhesive kit
.
Using a hot air gun
, apply warm air (25°C) to
continuous bead must be overlapped by 20 mm.
glazing suction cups to remove the liftgate
7. With the aid of another technician, use
window glass.
• Press firmly and evenly into position.
TIE0028866
8.
CAUTION: During the curing period of the
PU adhesive, the door windows must be left
open to avoid a build up of pressure when
the doors are opened and closed.
Using suitable tape, secure the liftgate
window glass in the correct position until
the PU adhesive has cured.
9. If the ambient temperature falls below 10°C,
continuously for 15 minutes (inside or
outside the vehicle).
TIE0002380
50 mm
10. Connect the heated liftgate window glass
electrical connectors.
TIE0037046
11. Install the rear window wiper motor spindle
grommet.
TIE0028864
12. Install the rear spoiler.
Exterior Trim and Ornamentation,
Removal and Installation).
13. Install the rear window wiper motor.
Washers, Removal and Installation).
G401858en
501-11-
32
Glass, Frames and Mechanisms
501-11-
32
REMOVAL AND INSTALLATION
Window Wiper Motor
(501-16 Wipers and
Spoiler - 2.5L Duratec-ST (V
I5)
(501-08
use a hot air gun and apply warm air
(25°C)
glazing suction cups to install the liftgate
For additional information,
refer to: Rear
For additional information
, refer to: Rear
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