Hyundai H350 (2016 year). Manual — part 23

Coolant
Parking brake
Steering gear box, linkage &
boots/lower arm ball joint
The coolant should be changed at
Inspect the parking brake system
the intervals specified in the mainte-
including the parking brake lever and
With the vehicle stopped and engine
nance schedule.
cables.
off, check for excessive free-play in
the steering wheel.
Manual transmission fluid
Check the linkage for bends or dam-
Brake discs, pads, calipers
(if equipped)
age. Check the dust boots and ball
and rotors
joints for deterioration, cracks, or
Inspect the manual transmission
Check the pads for excessive wear,
damage. Replace any damaged
fluid according to the maintenance
discs for run out and wear, and
parts.
schedule.
calipers for fluid leakage.
For more information on checking
Power steering pump, belt and
Brake hoses and lines
the pads or lining wear limit, refer to
hoses
the HYUNDAI web site.
Visually check for proper installation,
Check the power steering pump and
chafing, cracks, deterioration and
hoses for leakage and damage.
any leakage. Replace any deteriorat-
Replace any damaged or leaking
ed or damaged parts immediately.
Suspension mounting bolts
parts immediately. Inspect the power
Check the suspension connections
steering belt (or drive belt) for evi-
Brake fluid
for looseness or damage. Retighten
dence of cuts, cracks, excessive
to the specified torque.
wear, oiliness and proper tension.
7
Check brake fluid level in the brake
Replace or adjust it if necessary.
fluid reservoir. The level should be
between “MIN” and “MAX” marks on
the side of the reservoir. Use only
Air conditioning refrigerant
hydraulic brake fluid conforming to
(if equipped)
DOT 4 specification.
Check the air conditioning lines and
connections for leakage and dam-
age.
7-21
Maintenance
ENGINE OIL
Checking the engine oil level
WARNING
(Continued)
When you wipe the oil level
Radiator hose
gauge, you should wipe it with
a clean cloth. When mixed
Be very careful not to touch the
with debris, it can cause
radiator hose when checking or
engine damage.
adding the engine oil as it may
be hot enough to burn you.
CAUTION
5.Pull the dipstick out again and
check the level. The level should be
Diesel engine
between F and L.
OEU074010
Overfilling the engine oil may
cause severe dieseling due to
1.Be sure the vehicle is on level
CAUTION
churning effect. It may lead to
ground.
engine damage accompanied
2.Start the engine and allow it to
Do not drive the vehicle, when
with abrupt engine speed incre-
reach normal operating tempera-
the engine oil reservoir is
ment, combustion noise and
ture.
empty. If not, it may damage
white smoke emission.
3.Turn the engine off and wait for a
the engine.
few minutes (about 5 minutes) for
Do not overfill with engine oil.
the oil to return to the oil pan.
Engine damage may result.
4.Pull the dipstick out, wipe it clean,
Do not spill engine oil, when
and re-insert it fully.
adding or changing engine
oil. If you drop the engine oil
on the engine room, wipe it off
immediately.
(Continued)
7-22
Changing the engine oil and
WARNING
filter
Used engine oil may cause irri-
tation or cancer of the skin if
left in contact with the skin for
prolonged periods of time. Used
engine oil contains chemicals
that have caused cancer in lab-
oratory animals. Always protect
your skin by washing your
hands thoroughly with soap
OEU074011
and warm water as soon as pos-
If it is near or at L, add enough oil to
sible after handling used oil.
bring the level to F. Do not overfill.
We recommend that the engine oil
Use a funnel to help prevent oil
and filter be replaced by an author-
from being spilled on engine com-
ized HYUNDAI dealer.
ponents.
Use only the specified engine oil.
7
(Refer to “Recommended lubricants
and capacities” in section 8.)
7-23
Maintenance
ENGINE COOLANT
The high-pressure cooling system
Checking the coolant level
has a reservoir filled with year-round
antifreeze coolant. The reservoir is
(Continued)
WARNING
filled at the factory. Check the
When you are sure all the
antifreeze protection and coolant
Removing radiator
pressure has been released,
level at least once a year, at the
cap
press down on the cap, using
beginning of the winter season, and
a thick towel, and continue
before traveling to a colder climate.
turning counterclockwise to
remove it.
CAUTION
Never attempt to remove the
Even if the engine is not oper-
radiator cap while the engine
ating, do not remove the radi-
Do not drive with no engine
is operating or hot. Doing so
ator cap or the drain plug
coolant. It may cause water
might lead to cooling system
while the engine and radiator
pump failure and engine
and engine damage and could
are hot. Hot coolant and
seizure, etc.
result in serious personal
steam may still blow out
injury from escaping hot
When the engine overheats
under pressure, causing seri-
from low engine coolant, sud-
coolant or steam.
ous injury.
denly adding engine coolant
Turn the engine off and wait
may cause cracks in the
until it cools down. Use
engine. To prevent damage,
extreme care when removing
add engine coolant slowly in
the radiator cap. Wrap a thick
small quantities.
towel around it, and turn it
counterclockwise slowly to
the first stop. Step back while
the pressure is released from
the cooling system.
(Continued)
7-24
Recommended engine coolant
WARNING
When adding coolant, use only
deionized water or soft water for
The electric motor
your vehicle and never mix hard
(cooling fan) is con-
water in the coolant filled at the fac-
trolled by engine
tory. An improper coolant mixture
coolant temperature,
can result in serious malfunction or
refrigerant pressure
engine damage.
and vehicle speed. It may some-
times operate even when the
The engine in your vehicle has alu-
engine is not running. Use
minum engine parts and must be
extreme caution when working
protected by an ethylene-glycol-
OEU074014
near the blades of the cooling
based coolant to prevent corrosion
fan so that you are not injured
Check the condition and connections
and freezing.
by a rotating fan blades. As the
of all cooling system hoses and
DO NOT USE alcohol or methanol
engine coolant temperature
heater hoses. Replace any swollen
coolant or mix them with the spec-
decreases, the electric motor
or deteriorated hoses.
ified coolant.
will automatically shut off. This
The coolant level should be filled
Do not use a solution that contains
is a normal condition.
between F and L marks on the side
more than 60% antifreeze or less
of the coolant reservoir when the
than 35% antifreeze, which would
engine is cool.
reduce the effectiveness of the
7
If the coolant level is low, add enough
solution.
specified coolant to provide protec-
tion against freezing and corrosion.
Bring the level to F, but do not over-
fill. If frequent additions are required,
we recommend that the system be
inspected by an authorized
HYUNDAI dealer.
7-25
Maintenance
For mixture percentage, refer to the
Changing the coolant
following table.
We recommend that the coolant be
Mixture Percentage
replaced by an authorized HYUNDAI
Ambient
(volume)
dealer.
Temperature
Antifreeze
Water
-15°C (5°F)
35
65
CAUTION
-25°C (-13°F)
40
60
-35°C (-31°F)
50
50
Put a thick cloth around the
radiator cap before refilling the
-45°C (-49°F)
60
40
coolant in order to prevent the
coolant from overflowing into
OEU074013
engine parts such as the gener-
ator.
WARNING
Radiator cap
WARNING
Coolant
Do not use radiator coolant or
Do not remove the radiator cap
antifreeze in the washer fluid
when the engine and radiator
reservoir.
are hot. Scalding hot coolant
Radiator coolant can severely
and steam may blow out under
obscure visibility
when
pressure causing serious
sprayed on the windshield
injury.
and may cause loss of vehicle
control or damage to paint
and body trim.
7-26
BRAKE AND CLUTCH FLUID
Checking the brake fluid level
This is a normal condition associated
WARNING
with the wear of the brake linings. If
the fluid level is excessively low, we
Brake fluid
recommend that the system be
checked by an authorized HYUNDAI
When changing and adding
dealer.
brake fluid, handle it carefully.
Do not let it come in contact
i
Information
with your eyes. If brake fluid
should come in contact with
Use only the specified brake fluid.
your eyes, immediately flush
(Refer to “Recommended lubricants
them with a large quantity of
or capacities” in section 8.)
fresh tap water. Have your eyes
examined by a doctor as soon
OEU074072
Never mix different types of fluid.
as possible.
Check the fluid level in the reservoir
NOTICE
periodically. The fluid level should be
between MAX and MIN marks on the
Before removing the brake/clutch
side of the reservoir.
filler cap, read the warning on the
Before removing the reservoir cap
cap.
and adding brake fluid, clean the
area around the reservoir cap thor-
7
oughly to prevent brake fluid contam-
WARNING
ination.
Clean filler cap before remov-
If the level is low, add fluid to the
ing. Use only DOT4 brake/
MAX level. The level will fall with
clutch fluid from a sealed con-
accumulated mileage.
tainer.
7-27
Maintenance
POWER STEERING FLUID
Checking the power steering
NOTICE
CAUTION
fluid level
Check that the fluid level is in the
Do not allow brake fluid to con-
"HOT" range on the reservoir. If
tact the vehicle's body paint, as
the fluid is cold, check that it is in
paint damage will result. Brake
the "COLD" range.
fluid, which has been exposed
to open air for an extended time
In the event the power steering sys-
should never be used as its
tem requires frequent additions of
quality cannot be guaranteed. It
fluid, we recommend that the system
should be disposed of properly.
be inspected by an authorized
Don't put in the wrong kind of
HYUNDAI dealer.
fluid. A few drops of mineral-
based oil, such as engine oil, in
your brake system can damage
CAUTION
OEU074017
brake system parts.
With the vehicle on level ground,
To avoid damage to the power
check the fluid level in the power
steering pump, do not operate
steering reservoir periodically. The
the vehicle for prolonged peri-
fluid should be between MAX and
ods with a low power steering
MIN marks on the side of the reser-
fluid level.
voir at the normal temperature.
Never start the engine when
Before adding power steering fluid,
the reservoir tank is empty.
thoroughly clean the area around the
When adding fluid, be careful
reservoir cap to prevent power steer-
that dirt does not get into the
ing fluid contamination.
reservoir.
If the level is low, add fluid to the
(Continued)
MAX level.
7-28
WASHER FLUID
Checking the washer fluid
(Continued)
WARNING
level
Too little fluid can result in
increased steering effort
Do not use radiator coolant or
and/or noise from the power
antifreeze in the washer fluid
steering system.
reservoir.
The use of the non-specified
Radiator coolant can severely
fluid could reduce the effec-
obscure visibility
when
tiveness of the power steering
sprayed on the windshield
system and cause damage to
and may cause loss of vehicle
it.
control or damage to paint
and body trim.
Windshield Washer fluid
Use only the specified power steer-
agents contain some amounts
ing fluid. (Refer to "Recommended
OEU074015
of alcohol and can be flamma-
lubricants or capacities" in section
ble under certain circum-
Check the fluid level in the washer
9.)
fluid reservoir and add fluid if neces-
stances. Do not allow sparks
sary.
or flame to contact the washer
fluid or the washer fluid reser-
Checking the power steering
voir. Damage to the vehicle or
hose
Plain water may be used if washer
occupants could occur.
7
Check the connections for oil leaks,
fluid is not available. However, use
Windshield washer fluid is
damage and twists in the power
washer solvent with antifreeze char-
poisonous to humans and
steering hose before driving.
acteristics in cold climates to prevent
animals. Do not drink and
freezing.
avoid contacting windshield
washer fluid. Serious injury or
death could occur.
7-29
Maintenance
PARKING BRAKE
FUEL FILTER (FOR DIESEL)
Checking the parking brake
Draining water from fuel filter
Fuel filter cartridge replace-
ment
The fuel filter for diesel engine plays
an important role of separating water
from fuel and accumulating the water
in its bottom.
If water accumulates in
the fuel filter, the warning
light comes on when the
ignition switch is in the ON
position.
If this warning light turned
on, we recommend that
OEU054002
the system be serviced by
an authorized HYUNDAI
OEU074016
Check the stroke of the parking
dealer.
brake by counting the number of
NOTICE
“clicks’’ heard while fully applying it
from the released position. Also, the
CAUTION
When replacing the fuel filter car-
parking brake alone should securely
tridge, we recommend that you
hold the vehicle on a fairly steep
If the water accumulated in the
use parts for replacement from an
grade. If the stroke is more or less
fuel filter is not drained at prop-
authorized HYUNDAI dealer.
than specified, we recommend that
er times, damages to the major
the system be serviced by an author-
parts such as the fuel system
ized HYUNDAI dealer.
can be caused by water perme-
ation in the fuel filter.
Stroke : 7
“clicks’’ at a force of
20 kg (44 lbs, 196 N).
7-30
MANUAL TRANSMISSION AND REARAXLE OIL (IF EQUIPPED)
AIR CLEANER
Check and adding oil
Change the gear oil
Filter replacement
1.After driving, drain the gear oil by
loosening the drain plug before the
gear oil become cool.
2.Install the drain plug.
3.Refill the gear oil up to check plug
inlet.
G100B01L
OEU074018
Loosen the inspection plug and
It must be replaced when necessary,
inspect the oil is under the inspection
and should not be cleaned and
plug.
reused.
If the oil level is low, add the gear oil.
7
7-31
Maintenance
Replace the filter according to the
Maintenance Schedule.
If the vehicle is operated in extreme-
ly dusty or sandy areas, replace the
element more often than the usual
recommended intervals.
(Refer to
“Maintenance under severe usage
conditions” in this section.)
CAUTION
OEU074019
OEU074020
Do not drive with the air clean-
1.Loosen the air cleaner cover
2.Replace the air cleaner filter.
er removed; this will result in
attaching clips (4EA) and open the
excessive engine wear.
3.Lock the cover with the cover
cover.
attaching clips.
When removing the air clean-
er filter, be careful that dust or
dirt does not enter the air
intake, or damage may result.
We recommend that you use
parts for replacement from an
authorized HYUNDAI dealer.
7-32
CLIMATE CONTROL AIR FILTER (IF EQUIPPED)
Filter inspection
Filter replacement
The climate control air filter should
be replaced according to the mainte-
nance schedule. If the vehicle is
operated in severely air-polluted
cities or on dusty rough roads for a
long period, it should be inspected
more frequently and replaced earlier.
When you replace the climate control
air filter, replace it performing the fol-
lowing procedure, and be careful to
avoid damaging other components.
OEU074022
2.With the glove box open, remove
OEU074021
the stoppers on both sides to allow
1.Open the glove box and remove
the glove box to hang freely on the
the support rod (1).
hinges.
7
7-33
Maintenance
WIPER BLADES
Blade inspection
OEU074023
OTQ077021
3.Remove the climate control air fil-
4.Replace the climate control air fil-
1JBA5122
ter cover by turning the cover stop-
ter.
per (1) and then remove the air fil-
NOTICE
5.Reassemble in the reverse order of
ters.
disassembly.
Commercial hot waxes applied by
automatic vehicle washes have
NOTICE
been known to make the wind-
shield difficult to clean.
When replacing the climate con-
trol air filter install it properly.
Otherwise, the system may pro-
duce noise and the effectiveness
of the filter may be reduced.
7-34
Contamination of either the wind-
Blade replacement
Front windshield wiper blade
shield or the wiper blades with for-
When the wipers no longer clean
eign matter can reduce the effective-
adequately, the blades may be worn
ness of the windshield wipers.
or cracked, and require replacement.
Common sources of contamination
are insects, tree sap, and hot wax
treatments used by some commer-
CAUTION
cial vehicle washes. If the blades are
not wiping properly, clean both the
To prevent damage to the wiper
window and the blades with a good
arms or other components, do
cleaner or mild detergent, and rinse
not attempt to move the wipers
thoroughly with clean water.
manually.
OEU074067
CAUTION
CAUTION
Type A
To prevent damage to the wiper
1.Raise the wiper arm.
The use of a non-specified
blades, do not use gasoline,
wiper blade could result in
kerosene, paint thinner, or other
wiper malfunction and failure.
CAUTION
solvents on or near them.
Do not allow the wiper arm to
fall against the windshield,
7
since it may chip or crack the
windshield.
7-35
Maintenance
OEU074069
OEU074065
OEU074066
Type B
1.Raise the wiper arm.
CAUTION
Do not allow the wiper arm to
fall against the windshield,
since it may chip or crack the
OEU074068
OEU074063
windshield.
2.Compress the clip and slide the
2.Turn the wiper blade clip. Then lift
blade assembly downward.
up the blade clip.
3.Lift it off the arm.
3.Push the clip (1) and push up the
4.Install the blade assembly in the
wiper arm (2).
reverse order of removal.
7-36
BATTERY
For best battery service
WARNING
Main battery
Objects cannot enter the dri-
ver's footwell. Fit the floor mat
securely as specified in order
to ensure sufficient clearance
for the pedals. Do not use
loose floor mats.
Be careful not to damage the
Battery sensor
battery sensor when you han-
dle the main battery.
OEU074064
4.Push down the wiper arm (3) and
install the new blade assembly in
OEU074024
the reverse order of removal.
5.Return the wiper arm on the wind
The main battery is located in the
battery case in the driver's footwell.
- To remove the battery, remove
the floor mat and loosen 4 bolts
of the service cover.
7
7-37

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