Hyundai H350 (2016 year). Manual — part 22
Maintenance
■ Van, Truck (with auxiliary battery)
1. Engine coolant reservoir
2. Fuse box and positive battery terminal
3. Engine oil dipstick
4. Engine oil filler cap
5. Brake/clutch fluid cap
6. Air cleaner
7. Negative battery terminal
8. Radiator cap
9. Windshield washer fluid reservoir
10. Power steering fluid reservoir
11. Auxiliary battery
The actual shape may differ from the illustration.
OEU014006
7-4
MAINTENANCE SERVICES
You should exercise the utmost care
Owner’s responsibility
Owner maintenance precautions
to prevent damage to your vehicle
Improper or incomplete service may
and injury to yourself whenever per-
NOTICE
result in problems. This section gives
forming any maintenance or inspec-
instructions only for the maintenance
tion procedures.
Maintenance Service and Record
items that are easy to perform.
Inadequate, incomplete or insuffi-
Retention are the owner's respon-
cient servicing may result in opera-
sibility.
NOTICE
tional problems with your vehicle that
could lead to vehicle damage, an
Improper owner maintenance dur-
We recommend in general that you
accident, or personal injury.
ing the warranty period may affect
have your vehicle serviced by an
authorized HYUNDAI dealer. You
warranty coverage. For details,
read the separate Service
should retain documents that show
proper maintenance has been per-
Passport provided with the vehi-
cle. If you're unsure about any
formed on your vehicle in accor-
dance with the scheduled mainte-
servicing or maintenance proce-
dure, we recommend that the sys-
nance service charts shown on the
following pages. You need this infor-
tem be serviced by an authorized
HYUNDAI dealer.
mation to establish your compliance
with the servicing and maintenance
requirements of your vehicle war-
ranties. Detailed warranty informa-
7
tion is provided in your Service
Passport. Repairs and adjustments
required as a result of improper
maintenance or a lack of required
maintenance are not covered when
your vehicle is covered by warranty.
7-5
Maintenance
WARNING
Continued)
CAUTION
Therefore, if you must run the
Maintenance work
engine while working under
•
Do not put heavy objects or
the hood, make certain that
apply excessive force on top
•
Performing maintenance work
you remove all jewelry (espe-
of the engine cover
(if
on a vehicle can be danger-
cially rings, bracelets, watch-
equipped) or fuel related
ous. You can be seriously
es, and necklaces) and all
parts.
injured while performing
neckties, scarves, and similar
some maintenance proce-
•
When you inspect the fuel
loose clothing before getting
system (fuel lines and fuel
dures. If you lack sufficient
near the engine or cooling
knowledge and experience or
injection devices), we recom-
fans.
mend that you contact an
the proper tools and equip-
ment to do the work, we rec-
authorized HYUNDAI dealer.
ommend that the system be
•
Do not drive long time with
serviced by an authorized
the engine cover (if equipped)
HYUNDAI dealer.
removed.
•
Working under the hood with
•
When checking the engine
the engine running is danger-
room, do not go near fire.
ous. It becomes even more
Fuel, washer fluid, etc. are
dangerous when you wear
flammable oils that may cause
jewelry or loose clothing.
fire.
These can become entangled
•
Before touching the battery,
in moving parts and result in
ignition cables and electrical
injury.
wiring, you should disconnect
(Continued)
the battery "-" terminal. You
may get an electric shock
from the electric current.
(Continued)
7-6
Engine compartment precau-
Continued)
WARNING
tions (Diesel engine)
•
When you remove the interior
•
Follow the safety tips provided
trim cover with a flat head (-)
Diesel Engine
below, when you are checking the
driver, be careful not to dam-
Never work on injection system
engine room while the engine is
age the cover.
with engine running or within 30
running.
•
Be careful when you replace
seconds after shutting off
- Do not touch the injector, injector
and clean bulbs to avoid
engine. High-pressure pump,
wirings, and the engine computer
burns or electrical shock.
rail, injectors and high-pressure
while the engine is running.
pipes are subject to high pres-
- Do not remove the injector con-
sure even after the engine
nector while the engine is run-
stopped. The fuel jet produced
ning.
by fuel leaks may cause serious
- People using pacemakers must
injury, if it touches the body.
not go near the engine while the
People using pacemakers
engine is starting or running.
should not move than
30cm
closer to the ECU or wiring har-
ness within the engine room
while engine is running, since
the high currents in the elec-
tronic engine control system
7
produce considerable magnetic
fields.
7-7
Maintenance
OWNER MAINTENANCE
The following lists are vehicle checks
Owner maintenance schedule
While operating your vehicle:
and inspections that should be per-
When you stop for fuel:
•
Note any changes in the sound of
formed at the frequencies indicated
the exhaust or any smell of
to help ensure safe, dependable
• Check the engine oil level.
exhaust fumes in the vehicle.
operation of your vehicle. If you have
• Check coolant level in coolant
•
Check for vibrations in the steering
any question, we recommend that
reservoir.
wheel. Notice any increased steer-
you consult an authorized HYUNDAI
• Check the windshield washer fluid
ing effort or looseness in the steer-
dealer.
level.
ing wheel, or change in its straight-
These Owner Maintenance Checks
• Look for low or under-inflated tires.
ahead position.
are generally not covered by war-
•
Notice if your vehicle constantly
ranties and you may be charged for
WARNING
turns slightly or “pulls” to one side
labor, parts and lubricants used.
when traveling on smooth, level
Be careful when checking your
road.
engine coolant level when the
•
When stopping, listen and check
engine is hot. Scalding hot
for unusual sounds, pulling to one
coolant and steam may blow
side, increased brake pedal travel
out under pressure. This could
or “hard-to-push” brake pedal.
cause burns or other serious
•
If any slipping or changes in the
injury.
operation of your transmission
occurs, check the transmission
fluid level.
•
Check manual transmission opera-
tion, including clutch operation.
•
Check parking brake.
•
Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
7-8
At least monthly:
At least twice a year
At least once a year :
•
Check coolant level in the engine
(i.e., every Spring and Fall) :
•
Clean body, door and hood drain
coolant reservoir.
•
Check radiator, heater and air con-
holes.
•
Check the operation of all exterior
ditioning hoses for leaks or dam-
•
Clean and lubricate door hinges
lights, including the stoplights, turn
age.
and checks, and hood hinges.
signals and hazard warning flash-
•
Check windshield washer spray
•
Clean and lubricate door and hood
ers.
and wiper operation. Clean wiper
locks and latches.
blades with clean cloth dampened
•
Check the inflation pressures of all
•
Clean and lubricate door rubber
tires including the spare.
with washer fluid.
weatherstrips.
•
Check headlight alignment.
•
Check the air conditioning system.
•
Check muffler, exhaust pipes,
•
Check the power steering fluid
shields and clamps.
level.
•
Check the lap/shoulder belts for
•
Clean battery and terminals.
wear and function.
•
Check the brake and clutch fluid
•
Check for worn tires and loose
level.
wheel lug nuts.
7
7-9
Maintenance
SCHEDULED MAINTENANCE SERVICES
Follow Normal Maintenance Schedule if the vehicle is usually operated where none of the following conditions apply.
If any of the following conditions apply, you must follow the Maintenance Under Severe Usage Conditions.
• Repeated short distance driving.
• Driving in dusty conditions or sandy areas.
• Extensive use of brakes.
• Driving in areas where salt or other corrosive materials are used.
• Driving on rough or muddy roads.
• Driving in mountainous areas.
• Extended periods of idling or low speed operation.
• Driving for a prolonged period in cold temperatures and/or extremely humid climates.
• More than 50% driving in heavy city traffic during hot weather above 32°C (90°F).
If your vehicle is operated under the above conditions, you should inspect, replace or refill more frequently than the
following Normal Maintenance Schedule. After the periods or distance shown in the chart, continue to follow the pre-
scribed maintenance intervals.
7-10
NORMAL MAINTENANCE SCHEDULE (FOR EUROPE)
MAINTENANCE
Number of months or driving distance, whichever comes first
INTERVALS
Months
24
48
72
96
120
144
168
192
Miles×1,000
20
37.5
60
75
90
110
130
150
MAINTENANCE
ITEM
Km×1,000
30
60
90
120
150
180
210
240
At first, inspect 60,000 km (37,500 miles) or 48 months
Drive Belts *1 and idler
After that, inspect every 30,000 km (20,000 miles) or 24 months
Except Russia
Replace every 30,000 km (20,000 miles) or 24 months
Engine oil and engine oil filter *2
For Russia
Replace every 15,000 km (1,000 miles) or 12 months
Air cleaner filter
I
R
I
R
I
R
I
R
Vapor hose and fuel filter cap
I
I
I
I
I
I
I
I
Vacuum hose (for EGR & throttle body) (if equipped)
I
I
I
I
I
I
I
I
Fuel Filter Cartridge *3*4
I
R
I
R
I
R
I
R
Fuel line hoses and connections
I
I
I
I
I
I
I
I
I
: Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*1
: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
7
Inspect and if necessary correct or replace.
*2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
*3
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or equivalent">.
If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately regardless
of maintenance schedule and we recommend that you consult an authorized HYUNDAI dealer.
*4
: Fuel filter warning light comes on, you should replace fuel filter before the next scheduled service.
7-11
Maintenance
NORMAL MAINTENANCE SCHEDULE (FOR EUROPE)
MAINTENANCE
Number of months or driving distance, whichever comes first
INTERVALS
Months
24
48
72
96
120
144
168
192
Miles×1,000
20
37.5
60
75
90
110
130
150
MAINTENANCE
ITEM
Km×1,000
30
60
90
120
150
180
210
240
Inspect "Coolant level and leak" every day
Cooling system
Inspect "Water pump" when replacing the drive belt
Raidator pressure cap
I
I
I
I
I
I
I
I
At first, replace at 210,000 km (130,000 miles) or 10 years :
Engine coolant *5
after that, replace every 30,000 km (20,000 miles) or 24 months *6
Battery Condition
I
I
I
I
I
I
I
I
Brake lines, hoses and connections
I
I
I
I
I
I
I
I
Brake pedal
I
I
I
I
I
I
I
I
Parking brake
I
I
I
I
I
I
I
I
Brake/Clutch fluid
I
R
I
R
I
R
I
R
Disc brakes and pads
I
I
I
I
I
I
I
I
Power steering fluid
I
R
I
R
I
R
I
R
Power steering hoses
I
I
I
I
I
I
I
I
I
: Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*5
: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at
the factory. An improper coolant mixture can result in serious malfunction or engine damage.
*6
: For your convenience, it can be replaced prior to its interval when you do maintenance of other items.
7-12
NORMAL MAINTENANCE SCHEDULE (FOR EUROPE)
MAINTENANCE
Number of months or driving distance, whichever comes first
INTERVALS
Months
24
48
72
96
120
144
168
192
Miles×1,000
20
37.5
60
75
90
110
130
150
MAINTENANCE
ITEM
Km×1,000
30
60
90
120
150
180
210
240
Steering gear rack, linkage and boots
I
I
I
I
I
I
I
I
Propeller shaft
I
I
I
I
I
I
I
I
Tire (pressure & tread wear)
I
I
I
I
I
I
I
I
Front suspension ball joints
I
I
I
I
I
I
I
I
Bolt and nuts on chassis and body
I
I
I
I
I
I
I
I
Air conditioner refrigerant (if equipped)
I
I
I
I
I
I
I
I
Air conditioner compressor (if equipped)
Inspect every 30,000 km (20,000 miles) or 2 years
Climate control air filter (if equipped)
R
R
R
R
R
R
R
R
Inspect every 60,000 km (37,500 miles) or 2 years
If necessary, refill transmission oil
Manual transmission fluid (if equipped)
At first, replace 90,000 km (60,000 miles) :
after that, repalce every 150,000 km (93,000 miles)
7
Rear axle oil *7
R
R
R
R
R
R
R
R
I
: Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*7
: Rear axle oil should be changed anytime they have been submerged in water.
Note : Number of months or during distance, whichever comes first.
7-13
Maintenance
NORMAL MAINTENANCE SCHEDULE (EXCEPT EUROPE)
MAINTENANCE
Number of months or driving distance, whichever comes first
INTERVALS
Months
12
24
36
48
60
72
84
96
Miles×1,000
12.5
25
37.5
50
62.5
75
87.5
100
MAINTENANCE
ITEM
Km×1,000
20
40
60
80
100
1120
140
160
At first, inspect 60,000 km (37,500 miles) or 48 months
Drive belts *1 and idler
After that, inspect every 30,000 km (20,000 miles) or 24 months
Engine oil and engine oil filter *2
Replace every 10,000 km (6,200 miles) or 12 months
Air cleaner filter
I
R
I
R
I
R
I
R
Vapor hose and fuel filler cap
I
I
I
I
I
I
I
I
Vacuum hose (for EGR & throttle body) (if equipped)
I
I
I
I
I
I
I
I
Fuel filter cartridge *3*4
I
R
I
R
I
R
I
R
I
: Inspect and if necessary, adjust, correct, clean or replace.
R :Replace or change.
*1
: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
*2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
*3 : This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel < "EN590 or equivalent">.
If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately regardless
of maintenance schedule and we recommend that you consult an authorized HYUNDAI dealer.
*4
: Fuel filter warning light comes on, you should replace fuel filter before the next scheduled service.
7-14
NORMAL MAINTENANCE SCHEDULE (EXCEPT EUROPE)
MAINTENANCE
Number of months or driving distance, whichever comes first
INTERVALS
Months
12
24
36
48
60
72
84
96
Miles×1,000
12.5
25
37.5
50
62.5
75
87.5
100
MAINTENANCE
ITEM
Km×1,000
20
40
60
80
100
120
140
160
Fuel lines, hoses and connections
I
I
I
I
I
I
I
I
Inspect “Coolant level and leak”every day
Cooling system
Inspect “Water pump”when replacing the drive belt
At first, replace at 200,000 km (120,000 miles) or 10 years:
Engine coolant *5
after that, replace every 40,000 km (25,000 miles) or 24 months *6
Battery condition
I
I
I
I
I
I
I
I
Brake lines, hoses and connections
I
I
I
I
I
I
I
I
Brake pedal
I
I
I
I
I
I
I
I
Parking brake
I
I
I
I
I
I
I
I
Brake fluid
I
I
I
I
I
I
I
I
Disc brakes and pads
I
I
I
I
I
I
I
I
Power steering hoses
I
I
I
I
I
I
I
I
7
Power steering fluid
I
R
I
R
I
R
I
R
I
: Inspect and if necessary, adjust, correct, clean or replace.
R :Replace or change.
*5
: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at
the factory. An improper coolant mixture can result in serious malfunction or engine damage.
*6
: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
7-15
Maintenance
NORMAL MAINTENANCE SCHEDULE (EXCEPT EUROPE)
MAINTENANCE
Number of months or driving distance, whichever comes first
INTERVALS
Months
12
24
36
48
60
72
84
96
Miles×1,000
12.5
25
37.5
50
62.5
75
87.5
100
MAINTENANCE
ITEM
Km×1,000
20
40
60
80
100
120
140
160
Steering gear rack, linkage and boots
I
I
I
I
I
I
I
I
Propeller shaft
I
I
I
I
I
I
I
I
Tire (pressure & tread wear)
I
I
I
I
I
I
I
I
Front suspension ball joints
I
I
I
I
I
I
I
I
Bolt and nuts on chassis and body
I
I
I
I
I
I
I
I
Air conditioner refrigerant (if equipped)
I
I
I
I
I
I
I
I
Air conditioner compressor (if equipped)
Inspect every 30,000 km (20,000 miles) or 2 years
Climate control air filter (if equipped)
R
R
R
R
R
R
R
R
Inspect every 60,000 km (37,500 miles) or 2 years
If necessary, refill transmission oil
Manual transmission fluid
At first, replace at 140,000 km (85,000 miles) :
after that, replace 160,000 km (100,000 miles)
Rear axle oil *7
R
R
R
R
R
R
R
R
I
: Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*7
: Rear axle oil should be changed anytime they have been submerged in water.
Note : Number of months or during distance, whichever comes first.
7-16
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on vehicles mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance
Driving
Maintenance item
Maintenance intervals
operation
condition
A, B, C, D, F, G,
For Europe
R
Every 15,000 km (10,000 miles) or 12 months
H, I, J, L, M
Engine oil and
A, B, C, D, F, G,
Except Europe and Russia
R
Every 5,000 km (3,000 miles) or 6 months
engine oil filter
H, I, J, L, M
A, B, C, D, F, G,
For Russia
R
Every 7,500 km (4,650 miles) or 6 months
H, I, J, L, M
Replace more frequently
Air cleaner filter
R
C, E
depending on the condition
Replace initial 90,000 km (60,000 miles) after
C, D, E, G,
Manual transmission fluid
R
that replace 150,000 km (93,000 miles)
H, I, L
Rear axle oil
R
Every 30,000 km (20,000 miles)
C, E, G, H, I, L
7
Inspect more frequently
Steering gear rack, linkage and boots
I
C, D, E, F, G
depending on the condition
For Europe
I
Every 20,000 km (12,500 miles) or 12 months
Propeller shaft
C, E
Except Europe
I
Every 15,000 km (10,000 miles) or 12 months
Inspect more frequently
Front suspension ball joints
I
C, D, E, F, G
depending on the condition
Inspect more frequently
Disc brakes and pads, calipers and rotors
I
C, D, E, G, H
depending on the condition
7-17
Maintenance
Maintenance
Driving
Maintenance item
Maintenance intervals
operation
condition
Replace more frequently
Parking brake
R
C, D, G, H
depending on the condition
Replace more frequently
Climate control air filter (if equipped)
R
C, E, G
depending on the condition
Severe driving conditions
A : Repeated short distance driving
G: Driving on uphill, downhill or mountain roads
B : Extensive idling
H : Towing a trailer or using a camper on roof rack
C : Driving in dusty, rough roads
(if equipped)
D : Driving in areas using salt or other corrosive
I
: Driving for patrol vehicle, taxi, commercial vehicle or vehi-
materials or in very cold weather
cle towing
E : Driving in sandy areas
J
: Driving in very cold weather
F : More than 50 % driving in heavy city traffic during hot
K :Driving over 140 km/h (87 mile/h)
weather above 32°C (90°F)
L : Driving over 170 km/h (106 mile/h)
M:Frequently driving in stop - and - go conditions
Note : Number of months or during distance, whichever comes first.
7-18
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
Fuel filter (cartridge)
Fuel lines, fuel hoses and con-
nections
The engine oil and filter should be
A clogged filter can limit the speed at
changed at the intervals specified in
which the vehicle may be driven,
Check the fuel lines, fuel hoses and
the maintenance schedule. If the
damage the emission system and
connections for leakage and dam-
vehicle is being driven in severe con-
cause multiple issues such as hard
age. We recommend that the fuel
ditions, more frequent oil and filter
starting. If an excessive amount of
lines, fuel hoses and connection be
changes are required.
foreign matter accumulates in the
replaced by an authorized HYUNDAI
dealer.
fuel tank, the filter may require
replacement more frequently.
Drive belts
WARNING
After installing a new filter, run the
Inspect all drive belts for evidence of
engine for several minutes, and
cuts, cracks, excessive wear or oil
Diesel only
check for leaks at the connections.
saturation and replace if necessary.
We recommend that the fuel filter be
Never work on injection system
Drive belts should be checked peri-
replaced by an authorized HYUNDAI
with engine running or within 30
odically for proper tension and
dealer.
seconds after shutting off
adjusted as necessary.
engine. High pressure pump,
rail, injectors and high pressure
CAUTION
CAUTION
pipes are subject to high pres-
sure even after the engine
In case the fuel filter is clogged
When you are inspecting the
stopped. The fuel jet produced
due to not conforming to the
belt, place the ignition switch in
by fuel leaks may cause serious
7
maintenance period, the fuel
injury, if it touch the body.
the LOCK/OFF or ACC position.
injection equipment may supply
People using pacemakers
the fuel insufficiently, which
should not move than
30cm
may damage the fuel injection
closer to the ECU or wiring har-
equipment and cause the
ness within the engine room
engine to stall at worst cases.
while engine is running, since
the high currents in the
Common Rail system produce
considerable magnetic fields.
7-19
Maintenance
Vapor hose and fuel filler cap
Vacuum crankcase ventilation
Air cleaner filter
hoses (if equipped)
The vapor hose and fuel filler cap
We recommend that the air cleaner
should be inspected at those inter-
Inspect the surface of hoses for evi-
filter be replaced by an authorized
vals specified in the maintenance
dence of heat and/or mechanical
HYUNDAI dealer.
schedule. Make sure that a new
damage. Hard and brittle rubber,
vapor hose or fuel filler cap is cor-
cracking, tears, cuts, abrasions, and
Cooling system
rectly replaced.
excessive swelling indicate deterio-
ration. Particular attention should be
Check cooling system components,
such as radiator, coolant reservoir,
paid to examine those hose surfaces
nearest to high heat sources, such
hoses and connections for leakage
and damage. Replace any damaged
as the exhaust manifold.
parts.
Inspect the hose routing to assure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
7-20
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