Hyundai i20 (2016 year). Manual — part 19

What to do in an emergency
IF THE ENGINE OVERHEATS
If your temperature gauge indicates
WARNING
WARNING
overheating, you experience a loss
of power, or hear loud pinging or
While the engine is
NEVER remove the
knocking, the engine may be over-
running, keep hands,
radiator cap or the
heating. If this happens, you should:
clothing and tools
drain plug while the
1.Pull off the road and stop as soon
away from the moving
engine and radiator
as it is safe to do so.
parts such as the
are hot. Hot coolant
2.Place the shift lever in P (Park, for
cooling fan and drive
and steam may blow out under
automatic transaxle vehicle) or
belt to prevent seri-
pressure, causing serious
neutral (for manual transaxle vehi-
ous injury.
injury.
cle) and set the parking brake. If
Turn the engine off and wait
the air conditioning is ON, turn it
until the engine cools down.
OFF.
4.Check for coolant leaking from the
Use extreme care when remov-
radiator, hoses or under the vehi-
3.If engine coolant is running out
ing the radiator cap. Wrap a
cle.
(If the air conditioning had
under the vehicle or steam is com-
thick towel around it, and turn it
been in use, it is normal for cold
ing out from the hood, stop the
counterclockwise slowly to the
water to be draining from it when
engine. Do not open the hood until
first stop. Step back while the
you stop.)
the coolant has stopped running or
pressure is released from the
the steaming has stopped. If there
5.If engine coolant is leaking out,
cooling system. When you are
is no visible loss of engine coolant
stop the engine immediately and
sure all the pressure has been
and no steam, leave the engine
we recommend that you call an
released, press down on the
running and check to be sure the
authorized HYUNDAI dealer for
cap, using a thick towel, and
engine cooling fan is operating. If
assistance.
continue turning counterclock-
the fan is not running, turn the
wise to remove it.
engine off.
6-8
6.If you cannot find the cause of the
NOTICE
overheating, wait until the engine
temperature has returned to nor-
• Serious loss of coolant indi-
mal. Then, if coolant has been lost,
cates a leak in the cooling sys-
carefully add coolant to the reser-
tem and we recommend the sys-
voir to bring the fluid level in the
tem be checked by an author-
reservoir up to the halfway mark.
ized HYUNDAI dealer.
7.Proceed with caution, keeping
• When the engine overheats from
alert for further signs of overheat-
low engine coolant, suddenly
ing. If overheating happens again,
adding engine coolant may
we recommend that you call an
cause cracks in the engine. To
authorized HYUNDAI dealer for
prevent damage, add engine
assistance.
coolant slowly in small quanti-
ties.
6
6-9
What to do in an emergency
IF YOU HAVE A FLAT TIRE
Jack and tools
WARNING
Changing a tire can be danger-
ous. Follow the instructions in
this section when changing a
tire to reduce the risk of serious
injury or death.
OIB064003
Turn the winged hold down bolt
OIB064016
counterclockwise to remove the
➀ Jack handle
spare tire.
➁ Jack
Store the spare tire in the same com-
➂ Wheel lug nut wrench
partment by turning the winged hold
down bolt clockwise.
To prevent the spare tire and tools
The jack, jack handle, and wheel lug
from
“rattling,” store them in their
nut wrench are stored in the luggage
proper location.
compartment under the luggage box
cover.
The jack is provided for emergency
tire changing only.
6-10
Changing tires
Follow these steps to change your
(Continued)
vehicle’s tire:
ALWAYS place the jack on the
WARNING
1.Park on a level, firm surface.
designated jacking positions
on the vehicle and NEVER on
2.Move the shift lever into P (Park,
A vehicle can slip or roll off of a
for automatic transaxle vehicle) or
the bumpers or any other part
jack causing serious injury or
of the vehicle for jacking sup-
neutral (for manual transaxle vehi-
death to you or those nearby.
cle), apply the parking brake, and
port.
Take the following safety pre-
place the ignition switch in the
Do not start or run the engine
cautions:
LOCK/OFF position.
while the vehicle is on the
Do not get under a vehicle
jack.
3.Press the hazard warning flasher
that is supported by a jack.
button.
Do not allow anyone to remain
NEVER attempt to change a
4.Remove the wheel lug nut wrench,
in the vehicle while it is on the
tire in the lane of traffic.
jack, jack handle, and spare tire
jack.
ALWAYS move the vehicle
from the vehicle.
Keep children away from the
completely off the road on
road and the vehicle.
5.Block both the front and rear of the
level, firm ground away from
tire diagonally opposite of the tire
traffic before trying to change
you are changing.
6
a tire. If you cannot find a
level, firm place off the road,
call a towing service for assis-
tance.
Be sure to use the jack pro-
vided with the vehicle.
(Continued)
6-11
What to do in an emergency
OIB064005
OIB064006
OIB064007
6.Loosen the wheel lug nuts counter-
7.Place the jack at the designated
8.Insert the jack handle into the jack
clockwise one turn each in the
jacking position under the frame
and turn it clockwise, raising the
order shown above, but do not
closest to the tire you are chang-
vehicle until the tire clears the
remove any lug nuts until the tire
ing. The jacking positions are
ground. Make sure the vehicle is
has been raised off of the ground.
plates welded to the frame with two
stable on the jack.
tabs and a raised dot. Never jack
any other position or part of the
vehicle.
6-12
9.Loosen the lug nuts with the wheel
If you have a tire gauge, check the
lug nut wrench and remove them
tire pressure (see “Tires and Wheels”
with your fingers. Remove the
in chapter 8 for tire pressure instruc-
wheel from the studs and lay it flat
tions.). If the pressure is lower or
on the ground out of the way.
higher than recommended, drive
Remove any dirt or debris from the
slowly to the nearest service station
studs, mounting surfaces, and
and adjust it to the recommended
wheel.
pressure. Always reinstall the valve
10. Install the spare tire onto the
cap after checking or adjusting tire
pressure. If the cap is not replaced,
studs of the hub.
air may leak from the tire. If you lose
11. Tighten the lug nuts with your fin-
a valve cap, buy another and install it
gers onto the studs with the
OIB064009
as soon as possible. After changing
smaller end of the lug nuts clos-
13. Use the wheel lug nut wrench to
tires, secure the flat tire and return
est to the wheel.
tighten the lug nuts in the order
the jack and tools to their proper stor-
12. Lower the vehicle to the ground
shown. Double-check each lug
age locations.
by turning the jack handle coun-
nut until they are tight. After
terclockwise.
changing tires, we recommend
i
Information
6
that an authorized HYUNDAI
dealer tighten the lug nuts to their
Check the tire pressure as soon as pos-
proper torque as soon as possi-
sible after installing a spare tire.
ble. The wheel lug nut should
Adjust it to the recommended pres-
be tightened to
9~11 kg.m
sure.
(65~79 lb.ft).
6-13
What to do in an emergency
NOTICE
Use of compact spare tires
When driving with the compact spare
(if equipped)
tire mounted to your vehicle:
Your vehicle has metric threads
Compact spare tires are designed for
Check the tire pressure after
on the studs and lug nuts. Make
emergency use only. Drive carefully
installing the compact spare tire.
certain during tire changing that
on the compact spare tire and
The compact spare tire should be
the same nuts that were removed
always follow the safety precautions.
inflated to 420 kPa (60 psi).
are reinstalled. If you have to
Do not take this vehicle through an
replace your lug nuts make sure
automatic car wash while the com-
they have metric threads to avoid
WARNING
pact spare tire is installed.
damaging the studs and ensure
the wheel is properly secured to
To prevent compact spare tire
Do not use the compact spare tire
the hub. We recommend that you
failure and loss of control pos-
on any other vehicle because this
consult an authorized HYUNDAI
sibly resulting in an accident:
tire has been designed especially
dealer for assistance.
for your vehicle.
Use the compact spare tire
only in an emergency.
The compact spare tire’s tread life
is shorter than a regular tire.
If any of the equipment such as the
NEVER operate your vehicle
Inspect your compact spare tire
jack, lug nuts, studs, or other equip-
over 80 km/h (50 mph).
regularly and replace worn com-
ment is damaged or in poor condi-
Do not exceed the vehicle’s
pact spare tires with the same size
tion, do not attempt to change the
maximum load rating or the
and design, mounted on the same
tire and call for assistance.
load carrying capacity shown
wheel.
on the sidewall of the com-
Do not use more than one compact
pact spare tire.
spare tire at a time.
Do not use the compact spare
Do not tow a trailer while the com-
tire continuously. Repair or
pact spare tire is installed.
replace the original tire as
soon as possible to avoid fail-
ure of the compact spare tire.
6-14
i
Information
NOTICE
When the original tire and wheel are
To prevent damaging the compact
repaired and reinstalled on the vehi-
spare tire and your vehicle:
cle, the lug nut torque must be set cor-
Drive slowly enough for the road
rectly to prevent wheel vibration. The
conditions to avoid all hazards,
correct lug nut tightening torque is 9-
such as a potholes or debris.
11 kg.m (65-79 lb.ft).
Avoid driving over obstacles.
The compact spare tire diameter
is smaller than the diameter of a
conventional tire and reduces
the ground clearance approxi-
mately 25 mm (1 inch).
Do not use tire chains on the
compact spare tire. Because of
the smaller size, a tire chain will
not fit properly.
6
Do not use the compact spare
tire on any other wheels, nor
should standard tires, snow
tires, wheel covers or trim rings
be used with the compact spare
wheel.
6-15
What to do in an emergency
Jack label
1. Model Name
■ Example
2. Maximum allowable load
• Type A
3. When using the jack, set your
parking brake.
4. When using the jack, stop the
engine.
5. Do not get under a vehicle that is
supported by a jack.
6. The designated locations under
the frame
OHYK064001
7. When supporting the vehicle, the
• Type B
base plate of jack must be vertical
under the lifting point.
8. Shift into Reverse gear on vehicles
with manual transaxle or move the
shift lever to the P position on
vehicles with automatic transaxle.
9. The jack should be used on firm
level ground.
10. Jack manufacture
OHYK064005
11. Production date
❈ The actual Jack label in the vehicle may differ from the illustration.
12. Representative company and
For more detailed specifications, refer to the label attached to the jack.
address
6-16
TOWING
Towing service
It is acceptable to tow the vehicle
with the rear wheels on the ground
(without dollies) and the front wheels
off the ground. If any of the loaded
wheels or suspension components
are damaged or the vehicle is being
towed with the front wheels on the
ground, use a towing dolly under the
front wheels.
OIB064011
When being towed by a commercial
tow truck and wheel dollies are not
used, the front of the vehicle should
dolly
always be lifted, not the rear.
OIB064010
6
OIB064012
If emergency towing is necessary,
we recommend having it done by an
NOTICE
authorized HYUNDAI dealer or a
• Do not tow the vehicle with the
commercial tow-truck service.
front wheels on the ground as
Proper lifting and towing procedures
this may cause damage to the
are necessary to prevent damage to
vehicle.
the vehicle. The use of wheel dollies
or flatbed is recommended.
• Do not tow with sling-type
equipment. Use a wheel lift or
flatbed equipment.
6-17
What to do in an emergency
When towing your vehicle in an
Removable towing hook
Emergency towing
emergency without wheel dollies:
Front
1.Place the ignition switch in the
ACC position.
2.Place the shift lever in N (Neutral).
3.Release the parking brake.
NOTICE
Failure to place the shift lever in N
(Neutral) when being towed with
the front wheels on the ground
OIB064014
can cause internal damage to the
Rear
OIB064013
transaxle.
1.Open the trunk, and remove the
towing hook from the tool case.
2.Remove the hole cover pressing
the lower part of the cover on the
front bumper.
3.Install the towing hook by turning it
clockwise into the hole until it is
fully secured.
OIB064015
4.Remove the towing hook and
If towing is necessary, we recom-
install the cover after use.
mend you have it done by an author-
ized HYUNDAI dealer or a commer-
cial tow truck service.
6-18
If towing service is not available in an
Always follow these emergency tow-
emergency, your vehicle may be
ing precautions:
temporarily towed using a cable or
Place the ignition switch in the
chain secured to the emergency tow-
ACC position so the steering
ing hook at the front (or rear) of the
wheel is not locked.
vehicle.
Place the shift lever in N (Neutral).
Use extreme caution when towing
Release the parking brake.
the vehicle with a cable or chain. A
driver must be in the vehicle to steer
Depress the brake pedal with more
it and operate the brakes.
force than normal since you will
have reduced braking perform-
Towing in this manner may be done
ance.
only on hard-surfaced roads for a
OTD069011
More steering effort will be
short distance and at low speeds.
Use a towing cable or chain less
Also, the wheels, axles, power train,
required because the power steer-
than 5 m (16 feet) long. Attach a
steering and brakes must all be in
ing system will be disabled.
white or red cloth (about 30 cm (12
good condition.
Use a vehicle heavier than your
inches) wide) in the middle of the
own to tow your vehicle.
cable or chain for easy visibility.
6
The drivers of both vehicles should
Drive carefully so the towing cable
communicate with each other fre-
or chain remains tight during tow-
quently.
ing.
Before emergency towing, check
Before towing, check the automat-
that the hook is not broken or dam-
ic transaxle for fluid leaks under
aged.
your vehicle. If the automatic
transaxle fluid is leaking, flatbed
Fasten the towing cable or chain
equipment or a towing dolly must
securely to the hook.
be used.
Do not jerk the hook. Apply steady
and even force.
6-19
What to do in an emergency
NOTICE
To avoid damage to your vehicle
and vehicle components when
towing:
• Always pull straight ahead when
using the towing hooks. Do not
pull from the side or at a vertical
angle.
• Do not use the towing hooks to
pull a vehicle out of mud, sand
or other conditions from which
the vehicle cannot be driven out
under its own power.
• Limit the vehicle speed to
15 km/h (10 mph) and drive less
than 1.5 km (1 mile) when towing
to avoid serious damage to the
automatic transaxle.
6-20
EMERGENCY COMMODITY (IF EQUIPPED)
Your vehicle is equipped with emer-
First aid kit
To check the tire pressure, take the
gency commodities to help you
following steps:
Supplies for use in giving first aid
respond to emergency situation.
1. Unscrew the inflation valve cap
such as scissors, bandage and
adhesive tape, etc. are provided.
that is located on the rim of the
tire.
Fire extinguisher
2. Press and hold the gauge against
If there is small fire and you know
Triangle reflector
the tire valve. Some air will leak as
how to use the fire extinguisher, fol-
Place the triangle reflector on the
you begin and more will leak if you
low these steps carefully.
road to warn oncoming vehicles dur-
don't press the gauge in firmly.
1. Pull out the safety pin at the top of
ing emergencies, such as when the
3. A firm non-leaking push will acti-
the extinguisher that keeps the
vehicle is parked by the roadside due
vate the gauge.
handle from being accidentally
to problems.
pressed.
4. Read the tire pressure on the
gauge to see whether the tire
2. Aim the nozzle towards the base
Tire pressure gauge
pressure is low or high.
of the fire.
(if equipped)
5. Adjust the tire pressure to the
3. Stand approximately 2.5 m (8 ft)
Tires normally lose some air in day-
specified pressure. Refer to “Tires
away from the fire and squeeze
to-day use, and you may have to add
and Wheels” in chapter 8.
6
the handle to discharge the extin-
a air periodically and usually it is not
6. Reinstall the inflation valve cap.
guisher. If you release the handle,
a sign of a leaking tire, but of normal
the discharge will stop.
wear. Always check tire pressure
4. Sweep the nozzle back and forth
when the tires are cold because tire
at the base of the fire. After the fire
pressure increases with tempera-
appears to be out, watch carefully
ture.
since it may re-ignite.
6-21
Maintenance
Engine compartment
7-3
Fuel filter (For Diesel)
7-38
Maintenance services
7-5
Draining water from fuel filter
7-38
Owner's responsibility
7-5
Extracting air from the fuel filter
7-38
Owner maintenance precautions
7-5
Air cleaner
7-39
Engine compartment precautions (Diesel engine)
7-8
Filter replacement
7-39
Owner maintenance
7-9
Climate control air filter
7-40
Owner maintenance schedule
7-9
Filter inspection
7-40
Scheduled maintenance service
7-11
Filter replacement
7-40
Explanation of scheduled maintenance items..7-23
Wiper blades
7-42
Engine oil
7-27
Blade inspection
7-42
Checking the engine oil level
7-27
Blade replacement
7-42
Changing the engine oil and filter
7-28
Battery
7-45
For best battery service
7-45
Engine coolant
7-29
Battery capacity label
7-47
Checking the coolant level
7-29
Battery recharging
7-47
Recommended engine coolant
7-31
Reset items
7-48
Changing the coolant
7-32
Tires and wheels
7-49
Brake/clutch fluid
7-33
Tire care
7-49
Checking the brake/clutch fluid level
7-33
Recommended cold tire inflation pressures
7-49
Automatic transaxle fluid
7-35
7
Checking tire inflation pressure
7-51
Checking the automatic transaxle fluid level
7-35
Tire rotation
7-52
Changing the automatic transaxle fluid
7-36
Wheel alignment and tire balance
7-53
Washer fluid
7-37
Tire replacement
7-53
Checking the washer fluid level
7-37
Wheel replacement
7-55
Parking brake
7-37
Tire traction
7-55
Checking the parking brake
7-37
Tire maintenance
7-55
Tire sidewall labeling
7-56
Low aspect ratio tire
7-60
Fuses
7-61
Instrument panel fuse replacement
7-62
Engine compartment panel fuse replacement
7-64
Fuse/Relay panel description
7-66
Light bulbs
7-76
Headlight, position light, turn signal light,
and front fog light bulb replacement
7-77
Side repeater light bulb replacement
7-80
Rear combination light bulb replacement
7-80
High mounted stop light
7-81
License plate light bulb replacement
7-82
Interior light bulb replacement
7-82
Appearance care
7-84
Exterior care
7-84
Interior care
7-89
Emission control system
7-91
7
Crankcase emission control system
7-91
Evaporative emission control system
7-92
Exhaust emission control system
7-92
ENGINE COMPARTMENT
Gasoline Engine (1.2L)
1. Engine oil filler cap
2. Engine oil dipstick
3. Brake/clutch fluid reservoir
4. Positive battery terminal
5. Negative battery terminal
6. Engine room junction block
7. Air cleaner
8. Radiator cap
9. Engine coolant reservoir
10. Windshield washer fluid reservoir
7
The actual engine room in the vehicle may differ from the illustration.
OIB074056
7-3

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