Hyundai i30 / Elantra Neos. Body repair manual — part 26
BODY PANEL REPAIR PROCEDURE
BP-43
3.
MIG plug weld all holes and MIG lap weld seams.
4.
Clean and prepare all welds, and remove all residue.
5.
After removing, apply the welding primer.
6.
Transcribe the cutlines to the new side outer panel,
adding 30mm overlap to each end and cut to length.
7.
Drill 8mm holes in overlap areas and along center pillar
outer panel flanges.
8.
Fit and clamp the new center pillar outer panel in place
for welding.
9.
Measure each measurement point (Refer to the BODY
DIMENSIONS) and correct the installation position.
10. Check the fit of the front and rear doors.
11. Reinstall center pillar outer panel.
12. Apply body filler to the outer center pillar seam. Sand
and finish.
BEDBP6513A
BEDBP6513B
BEDBP6511B
BEDBP6517
BFDBP6510A
BP-44
BODY PANEL REPAIR PROCEDURE
16. Reattach the cut away center pillar outer panel section,
then MIG plug weld all holes and MIG butt weld seams.
17. Clean all welds with a disc grinder.
13. MIG plug weld all holes and MIG butt weld seams.
14. Clean and prepare all welds, and remove all residue.
15. After removing, apply the welding primer.
BEDBP6510B
BEDBP6510C
BEDBP6510D
BEDBP6501A
BEDBP6501B
BODY PANEL REPAIR PROCEDURE
BP-45
18. Apply the two-part epoxy primer to the interior of the
center pillar.
19. Apply an anti-corrosion agent to the welded parts and
interior of the center pillar (Refer to the CORROSION
PROTECTION).
20. Prepare exterior surfaces for priming, using wax and
grease remover.
21. Apply metal conditioner and water rinse.
22. Apply conversion coating and water rinse.
23. Apply the two-part epoxy primer.
24. Apply the correct seam sealer to all joints carefully
(Refer to the BODY SEALING LOCATIONS).
BEDBP6513C
BEDBP6513D
BP-46
BODY PANEL REPAIR PROCEDURE
QUARTER PANEL
BFDBP6601
WELDING POINTS
50mm
50mm
50mm
Laser welding
MIG plug welding
MIG butt welding
MIG lap welding
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